Gluing & Auxiliary Machines – Kylin Machines https://kylinmachines.com Book Finishing & Packaging Machinery Manufacturer Since 2003 Tue, 23 Jun 2026 07:23:14 +0000 en-US hourly 1 https://wordpress.org/?v=7.1.4 Automatic Tape Applicator Heads https://kylinmachines.com/machine/automatic-tape-applicator-heads/ https://kylinmachines.com/machine/automatic-tape-applicator-heads/#respond Tue, 23 Jun 2026 07:22:47 +0000 https://kylinmachines.com/?post_type=portfolio&p=9226
⚙️ Industrial Retrofit Solutions

Automate Tape Application
Without Replacing Your Machine

The KY-35T and KY-20T retrofit heads add high-speed, precision tape application to your existing folder-gluers and custom packaging lines — in under one production shift.

80 m/min Max Application Speed
±2 mm Placement Tolerance
3 Types Tape Compatibility
15 W Rated Power
KY-35T and KY-20T Industrial Automatic Tape Applicator Heads for Folder-Gluers
🏭 Folder-Gluer Compatible
⚡
≤ 1 Shift Retrofit Installation Time
🎯
±2 mm Precision Tape Placement
🏎️
80 m/min High-Speed Operation
🌍
30+ Countries Global Installations
The Business Case

Manual Taping is Holding Your Line Back

Every hour of manual tape application represents hidden labor costs, inconsistent quality, and production bottlenecks that compound over time.

✘ Manual / Legacy Taping Process
  • ✘ Labor-intensive process with high per-unit cost and operator fatigue errors
  • ✘ Inconsistent tape placement leading to rework, waste, and customer complaints
  • ✘ Production speed limited to operator capability — impossible to scale inline
  • ✘ No easy-open tear tape capability on existing folder-gluer equipment
  • ✘ New machine purchases required for tape function — high CAPEX, long lead time
  • ✘ Downtime risk when operator is absent or during shift changes
✔ KY-35T / KY-20T Retrofit Solution
  • ✔ Fully automated inline taping with no operator intervention during production runs
  • ✔ Photoelectric sensor ensures ±2mm placement accuracy at all speeds
  • ✔ Operates at up to 80 m/min — synchronized with your existing line speed
  • ✔ KY-20T adds premium easy-open tear tape to any folder-gluer run
  • ✔ Retrofit installation onto existing machines — fraction of new-machine CAPEX
  • ✔ HMI-compatible, 24/7 consistent performance with minimal downtime
📊 ROI Calculator
Estimate your annual savings from automating tape application with the KY-35T or KY-20T retrofit head. Adjust the inputs to match your operation.
$0 Estimated Annual
Labor Savings
0% Throughput Efficiency
Improvement
0 mo. Estimated Investment
Payback Period

* Estimates are illustrative and based on industry benchmarks. Contact our team for a customized analysis specific to your production environment.

Process Overview

How the Retrofit Integration Works

From assessment to full production — our streamlined integration process minimizes line disruption and maximizes speed to value.

1
🔍
Line Assessment

Share your folder-gluer model, target tape type, and production speed. Our engineering team evaluates compatibility and recommends the optimal head configuration.

2
⚙️
Precision Mounting

The KY-35T or KY-20T head is mounted to your machine using the universal bracket system. Pneumatic and signal connections are made to the existing controller.

3
🎛️
HMI Parameterization

Application length, gap, and speed parameters are configured via HMI. The built-in photoelectric sensor is calibrated for your specific carton format and tape spec.

4
🚀
Full Production

Run production at up to 80 m/min with automated tape application, pneumatic cutting, and consistent ±2mm placement — validated and ready for shipment.

Product Series

Choose the Right Retrofit Head for Your Line

Two precision-engineered heads covering every industrial tape application requirement — from high-speed double-sided taping to premium easy-open tear strips.

KY-35T High-Speed Automatic Tape Applicator Head for Folder-Gluers
Model KY-35T

High-Speed Automatic Tape Applicator Head

The industrial standard for automated long-strip tape application on courier envelopes, gift boxes, aircraft cartons, zipper cartons, and handle bags. Precision pneumatic cutting and built-in photoelectric sensor ensure reliable tape placement at production speeds up to 80 m/min.

Up to 80 m/min 5–35mm Tape Width Double-Sided Transparent Filament Tape HMI Ready
KY-20T Tear Tape Retrofit Head for Folder-Gluer Easy-Open Packaging
Model KY-20T

Folder-Gluer Tear Tape Retrofit Head

The compact solution for adding automated easy-open tear tape capabilities to your existing folder-gluer with minimal footprint. Instantly upgrades standard cartons, courier boxes, and envelope bags into premium consumer-friendly, easy-open products with a reliable pneumatic tear line.

Up to 70 m/min 3–20mm Tear Tape Compact Design Zipper Cartons Courier Boxes Envelope Bags
Core Engineering Advantages

Built for Industrial Reliability

Every component is engineered to minimize downtime, maximize placement accuracy, and integrate seamlessly into demanding production environments.

🔧
Universal Retrofit Mounting

Engineered for effortless installation onto mainstream folder-gluers (Bobst, Heidelberg, IIJIMA) and custom machines via a universal bracket system — no machine re-engineering required.

🎛️
HMI & Controller Integration

Both the KY-35T and KY-20T are pre-wired and ready for connection to modern HMI control systems. Centralize all machine parameters in a single operator interface for streamlined setup and format changes.

✂️
Precision Pneumatic Cutting

A robust pneumatic cylinder mechanism delivers clean, reliable tape termination at every cut, eliminating ragged tape edges, tail failures, and the jams associated with mechanical rotary cutting systems.

👁️
Built-In Photoelectric Sensor

A high-accuracy optical sensor ensures dependable tape detection and precise carton positioning — even at maximum speeds. Automatic compensation maintains ±2mm tolerance across roll diameter variation.

🎛️
Wide Tape Roll Compatibility

The KY-35T accepts tape rolls from 90mm to 500mm outer diameter (75mm core). The KY-20T accommodates 35mm–100mm rolls (30mm core), covering virtually all commercially available industrial tape formats.

📦
Multi-Application Versatility

From courier and aircraft boxes to zipper cartons, gift boxes, and envelope bags — both heads cover the full breadth of modern folding carton and packaging applications with a single compact unit.

Technical Specifications

Detailed Engineering Parameters

Full specification data for both retrofit heads to support engineering evaluation and machine compatibility assessment.

ModelKY-35T
Standard Tape Width Range5mm – 35mm  (capable range: 4–37mm)
Tape Roll Outer Diameter (max)90mm – 500mm
Tape Roll Core Inner Diameter75mm
Application Length Range30mm – 900mm
Application Speed Range5 – 80 m/min
Minimum Segment Gap30mm
Application Tolerance±2mm (front-to-back & left-to-right)
Tape Types SupportedDouble-sided tape, transparent tape, fiber (filament) tape
Cutting MechanismPrecision pneumatic cylinder
Positioning SensorBuilt-in high-accuracy photoelectric sensor
Control CompatibilityHMI & external controller ready
Rated Operating Power15W
Unit Weight8 kg
Application TargetsCourier envelopes, aircraft boxes, gift boxes, zipper cartons, handle bags, specialty folding cartons
ModelKY-20T
Standard Tear Tape Width Range3mm – 20mm
Tape Roll Outer Diameter (max)35mm – 100mm
Tape Roll Core Inner Diameter30mm
Application Length Range50mm – 900mm
Application Speed Range5 – 70 m/min
Minimum Segment Gap30mm
Application Tolerance±2mm (front-to-back & left-to-right)
Cutting MechanismPrecision pneumatic system
Installation DesignCompact retrofit for tight-space integration
Control CompatibilityCompatible with automated machine controllers
Rated Operating Power15W
Unit Weight5.6 kg
Application TargetsZipper cartons, courier boxes, gift boxes, envelope bags with tear strips
Machine in Action

See the KY-35T & KY-20T Running at Full Speed

Watch precision pneumatic cutting, photoelectric positioning, and seamless folder-gluer integration in this full production demonstration.

Buyer’s FAQ

Frequently Asked Questions

Answers to the most common B2B procurement and technical integration questions from packaging engineers and production managers.

Can the KY-35T and KY-20T be retrofitted onto any existing folder-gluer? +
Both retrofit heads are engineered for compatibility with most mainstream folder-gluer platforms — including Bobst, Heidelberg, IIJIMA, and similar machines — as well as custom-built packaging equipment. The universal bracket mounting system and HMI-compatible controller wiring allow integration without redesigning the host machine. We recommend sharing your machine model and target tape specification with our engineering team prior to ordering to confirm fitment and obtain a recommended installation configuration.
What tape types does the KY-35T Tape Applicator Head support? +
The KY-35T supports three primary industrial tape types: double-sided tape (both acrylic and rubber adhesive grades), transparent tape, and fiber (filament) tape. The standard tape width range is 5mm–35mm, with a capable range of 4–37mm. Tape rolls from 90mm to 500mm outer diameter with a 75mm core inner diameter are accepted. If your application requires a non-standard tape width or core size, please contact our team for a custom assessment.
How does tape placement accuracy hold up at high line speeds? +
Both the KY-35T and KY-20T maintain a ±2mm application tolerance (front-to-back and left-to-right) across their full operating speed ranges — up to 80 m/min for the KY-35T and 70 m/min for the KY-20T. This is achieved through the combination of a high-accuracy built-in photoelectric sensor for carton edge detection and the precision pneumatic cutting mechanism, which provides clean, repeatable tape termination. Accuracy is maintained regardless of tape roll diameter change during production.
How does the KY-20T tear tape head add value to packaging products commercially? +
The KY-20T enables any folder-gluer to produce easy-open packaging — a high-demand feature in e-commerce, gift retail, and courier logistics. Easy-open packaging commands measurable premium pricing from brand owners, improves consumer satisfaction scores, and reduces product damage claims from improper opening. For packaging converters, it represents a differentiated service offering that can be deployed on existing equipment with minimal capital investment. Common applications include zipper cartons, courier boxes, gift boxes, and envelope bags with tear strips.
Can both the KY-35T and KY-20T be installed on the same folder-gluer simultaneously? +
Yes. For production runs requiring both a pressure-sensitive tape seal and an easy-open tear strip on the same carton, both heads can be mounted in tandem on a single folder-gluer line. Our engineering team provides layout consultation to ensure correct positional spacing, electrical timing synchronization, and unified HMI integration for dual-head configurations. This is a common arrangement for premium courier box formats and resealable retail cartons.
What are the lead time, shipping, and after-sales support arrangements? +
Standard production and handling lead time is 7–10 business days. International transit to Europe, North America, and Australia is typically 15–35 days depending on destination and shipping mode. Each unit ships with full technical documentation, installation drawings, and parameter setup guides. Kylin Machines provides remote video commissioning support and a 30-day return policy for units with manufacturing defects. For large-volume orders or multi-head configurations, dedicated on-site commissioning support can be arranged.
Industry Insights

The Engineering Case for Automated Tape Application

Why Retrofit Tape Heads Are Redefining Packaging Economics

For packaging converters and OEM machinery integrators operating folder-gluer lines, the traditional binary choice between fully manual tape application and purchasing a purpose-built automated tape machine has historically represented a significant CAPEX barrier. The emergence of precision retrofit tape applicator heads — engineered to mount directly onto existing folder-gluer infrastructure — has fundamentally altered this calculation.

The KY-35T and KY-20T retrofit heads represent a mature engineering response to this market need. Rather than positioning automated taping as a greenfield capital project, they enable packaging manufacturers to add a critical function to existing, proven machine assets.

“The ability to add automated double-sided tape or easy-open tear tape to an existing folder-gluer without machine replacement is one of the most commercially significant developments in post-print finishing equipment of the past decade.” — Packaging Industry Engineering Perspective

Precision at Speed: How the KY-35T Achieves ±2mm Accuracy at 80 m/min

Achieving reliable tape placement accuracy at high throughput speeds demands a tightly integrated system of sensor feedback, pneumatic actuation, and electronic control. The KY-35T addresses this through three co-engineered mechanisms working in concert.

The built-in photoelectric sensor provides real-time carton edge detection, triggering the tape application cycle with sub-millisecond latency. The pneumatic cutting system — rather than a mechanical blade — delivers a clean, consistent cut point with no mechanical wear that could introduce timing drift over a production run. The HMI-compatible controller allows operators to set and store application parameters for each carton format, eliminating setup-dependent variability between operators or shifts.

  • Tape width range: 5mm–35mm (capable 4–37mm) covers virtually all standard industrial tape specifications
  • Roll compatibility: 90mm–500mm outer diameter means full rolls through to production cores are accepted
  • Application length: 30mm–900mm supports short label-tab applications through full-length carton sealing
  • Minimum gap: 30mm between tape segments allows dense multi-segment applications on short-pitch carton runs

The Commercial Value of Easy-Open Packaging: KY-20T’s Market Opportunity

The global e-commerce packaging market has elevated consumer expectations for the unboxing experience to a measurable commercial metric. Easy-open tear strip packaging — long standard in premium tobacco, pharmaceutical, and confectionery applications — is now actively demanded by e-commerce brands, courier logistics operators, and gift retail buyers across all market tiers.

The KY-20T Tear Tape Retrofit Head addresses this opportunity directly. Its compact footprint — weighing just 5.6 kg — means it can be installed in space-constrained folder-gluer zones where a larger auxiliary tape unit could not be accommodated. The 3mm–20mm tear tape width range covers both single-strip and dual-strip easy-open designs, and the 70 m/min maximum speed ensures it does not become the production bottleneck on a high-speed line.

“Easy-open packaging is no longer a premium differentiator — it is rapidly becoming a baseline specification requirement in courier and e-commerce box procurement.” — Packaging Converter Market Analysis

Integration Considerations for Packaging Engineers

When evaluating the KY-35T or KY-20T for integration onto an existing folder-gluer, the key engineering parameters to assess are: (1) available mounting space and mechanical clearance at the target installation point on the machine, (2) available pneumatic supply pressure and flow rate, (3) available controller I/O for trigger signal input and sensor power, and (4) target tape application position relative to existing press, crease, and fold stations.

Both heads operate at 15W rated power, making electrical integration minimal. The HMI-compatible controller output means that in many installations, the tape head parameters can be incorporated into the existing machine’s recipe management system, avoiding the need for a separate control panel.

Applications Across Packaging Formats

Both retrofit heads support a broad range of packaging applications across the folding carton and converted packaging sectors:

  • Courier & Aircraft Boxes: Automated double-sided tape application for flap sealing on e-commerce shipment boxes at high throughput
  • Gift Boxes: Precise tape positioning for decorative closures and ribbon-tab applications
  • Zipper Cartons: Combined double-sided seal tape (KY-35T) and tear-open strip (KY-20T) for resealable consumer packaging
  • Envelope & Courier Bags: Peel-and-seal double-sided tape strips and easy-open tear strips for flexible packaging formats
  • Handle Bags: Structural tape application for handle attachment reinforcement on retail bags and specialty cartons
Complete Taping Solutions

Explore the Full Kylin Taping Range

From standalone automatic tape machines to heavy-duty cutting tools — find the complete solution for your packaging line.

Fully Automatic Double Tape Application Machine — Kylin Machines
Fully Auto Double Tape Application Machine
View Product →
Tape Application Machine — Kylin Machines
Tape Application Machine
View Product →
Heavy Duty Tape Cutter — Kylin Machines
Heavy Duty Tape Cutter
View Product →
Get Started Today

Automate Your Tape Application Line —
Without Replacing Your Machine

Talk to our packaging engineering team. Share your machine model, production speed, and tape specification — and we’ll confirm compatibility and send you a custom retrofit proposal within 1 business day.

Response within 1 business day  ·  Engineering review included  ·  No obligation

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-tape-applicator-heads/feed/ 0 Handheld hot glue machine https://kylinmachines.com/machine/handheld-hot-glue-machine/ https://kylinmachines.com/machine/handheld-hot-glue-machine/#respond Wed, 20 May 2026 09:36:10 +0000 https://kylinmachines.com/?post_type=portfolio&p=8568
Industrial Grade Model: KY-520A

Mini Handheld
Hot Glue Machine
Built for Production

Compact electric hot glue dispensing for packaging lines, bookbinding, print finishing, and light industrial assembly. Precise control. Minimal footprint. Maximum reliability.

Drive Mode Electric Drive
Power 220V / 80W
Glue Width Range 3mm – 20mm
Tank Capacity 100ml / 150ml
View Full Specs
View 1 View 2 View 3 View 4 View 5 View 6
The Case for KY-520A

Common Challenges vs. Our Solution

See how the KY-520A addresses the real pain points faced by packaging and print finishing professionals.

Without KY-520A
Bulky traditional glue guns restrict movement and slow down operators on production floors
Fixed single glue width forces material-specific equipment purchases, raising capital costs
Small tank capacities require constant interruptions for refilling during batch runs
Inconsistent glue output causes bond failures, increasing rework and waste rates
Heavy equipment creates operator fatigue and ergonomic issues during extended shifts
With KY-520A
25 x 30 x 15 cm compact form factor fits easily in any workspace without restricting movement
Adjustable glue width from 3mm to 20mm handles diverse substrates with a single machine
100ml or 150ml tank options keep operators productive for longer between refills
Electric trigger response delivers consistent, repeatable glue output every cycle
Only 4 kg net weight – designed for comfortable, sustained handheld operation
Simple Workflow

How It Works

Get from setup to production in four straightforward steps.

1

Connect Power

Connect the machine to the correct power supply and switch on 220V / 80W input for stable electric operation.

2

Load & Heat

Fill the 100ml or 150ml glue tank with your chosen glue sticks. Power on at 220V and allow 3-5 minutes for full heat-up.

3

Set Glue Width

Dial in your required bead width anywhere from 3mm for precise detailing up to 20mm for broad substrate bonding.

4

Dispense & Bond

Press the electric trigger for repeatable, clean glue delivery. Apply to packaging, bookbinding, or assembly work at speed.

Core Advantages

Why Choose the KY-520A

Engineered for industrial precision in a compact, operator-friendly package.

Adjustable 3-20mm Glue Width

A single machine replaces multiple fixed-width glue applicators. Dial to your precise requirement for any substrate – paper, cardboard, fabric, or foil.

Electric Precision Trigger

The electric drive system delivers a consistent, smooth glue bead on every pull, eliminating the dripping and surging common with manual guns.

Dual Tank: 100ml / 150ml

Select the tank size that matches your production run length. The larger 150ml option is ideal for sustained batch operations where minimizing downtime is critical.

Ergonomic 4 kg Design

At just 4 kg net weight and a 25 x 30 x 15 cm footprint, the KY-520A reduces operator fatigue during extended production sessions without sacrificing stability.

Multi-Application Versatility

Equally at home in packaging, print finishing, bookbinding, label application, craft manufacturing, and light assembly – one tool across your entire operation.

Low Maintenance Design

Accessible tank and nozzle assembly simplifies cleaning and maintenance routines. Reduced service intervals translate directly to lower total cost of ownership over the machine’s lifecycle.

Compatible Materials

Wide Glue Stick Compatibility

The KY-520A accepts industry-standard hot glue sticks from 3mm to 20mm in width. This broad compatibility eliminates the need for proprietary consumables and allows procurement teams to source from preferred suppliers.

  • Standard EVA hot melt glue sticks (3mm – 20mm)
  • Polyamide (PA) high-temperature glue sticks
  • Polyolefin (PO) flexible bonding sticks
  • Compatible with paper, board, foil, fabric, and plastics
  • Available in 100ml and 150ml tank configurations
Compatible hot glue materials for KY-520A mini handheld hot glue machine
Technical Data

Technical Specifications

Full specification sheet for the KY-520A Mini Handheld Hot Glue Machine.

Parameter Specification Notes
Model KY-520A Current production variant
Drive Mode Electric drive No external compressor required
Machine Dimensions 25 x 30 x 15 CM Compact footprint; fits on standard benchtop
Power Supply 220V / 80W Transformer required for 110V markets
Net Weight 4 KG Handheld-optimized ergonomic weight
Gross Weight (Packaged) 6 KG Export carton with protective foam
Glue Width Range 3mm – 20mm Continuously adjustable
Glue Tank Capacity 100ml / 150ml Two configurations available; specify on order
KY-520A detailed component view KY-520A 150ml tank configuration KY-520A specification reference
See It in Action

Machine Demonstration Video

Watch the KY-520A in real production conditions – glue width adjustment, tank loading, and continuous dispensing workflow.

B2B Buyer Questions

Frequently Asked Questions

Answers to the most common procurement and technical questions about the KY-520A.

The KY-520A accepts hot glue sticks with widths from 3mm to 20mm, covering the full range of standard industrial and craft glue stick formats. This eliminates the need for multiple specialized applicators. EVA, polyamide, and polyolefin formulations are all compatible depending on your bonding temperature requirements.
Yes. The KY-520A is designed for both short-run batch work and sustained light industrial production. Its 150ml glue tank option minimizes refill interruptions, and the electric drive system delivers consistent output across extended run times. For high-volume continuous lines, please contact us about our larger table-top models.
The standard KY-520A operates on 220V / 80W. For North American 110V markets (USA, Canada), a quality step-down voltage transformer is required. We recommend specifying your power requirements at the time of inquiry so we can advise on the appropriate solution or transformer recommendation. EU, UK, and Australian markets are directly compatible.
Standard production and handling time is 7-10 business days from confirmed order. International freight transit is typically 15-35 business days depending on the destination country and selected freight method (sea freight vs. air freight). Expedited air freight is available for urgent requirements – please mention this in your inquiry.
Absolutely. We support sample unit orders for qualified procurement buyers. Please submit your inquiry using the form on this page, including your company name, country, intended application, and estimated annual volume. Our sales team will respond with a formal quotation within 24 business hours.
No. The KY-520A is electrically driven and runs on 220V / 80W power. No external air compressor, air line, or pressure regulator is required for normal operation.
Industry Insight

The Professional’s Guide to Handheld Hot Glue Dispensing

Understanding Electric Hot Glue Applicators in Modern Production

The shift from manual squeeze-trigger glue guns toward electrically driven handheld applicators reflects a broader trend in packaging and print finishing: the demand for precision, repeatability, and reduced operator intervention. Traditional tools rely entirely on hand strength and consistency, variables that introduce variance into every bond. Electric drive systems like the KY-520A replace that variable with a stable, repeatable power source.

With its electric drive system, the KY-520A delivers a controlled glue bead whose width can be dialed anywhere between 3mm and 20mm, a range that covers the majority of real-world bonding applications encountered in packaging lines, bookbinding operations, and print finishing shops.

“The ability to set a precise glue bead width and trust that it will remain consistent across an entire production run is what separates professional dispensing equipment from consumer-grade tools.”

Selecting the Right Tank Capacity for Your Workflow

One of the practical decisions buyers must make when specifying the KY-520A is tank capacity: 100ml or 150ml. The choice is straightforward when mapped against production patterns.

100ml Tank – Ideal For:

  • Short-run and sample production where material variety changes frequently
  • Craft manufacturing and small-batch artisan production
  • Workstations where fast cleanup between runs is a priority
  • Budget-conscious buyers who want maximum flexibility

150ml Tank – Ideal For:

  • Extended batch runs where refill interruptions reduce throughput
  • Packaging lines with steady glue consumption rates
  • Bookbinding and spine gluing applications with continuous feed
  • Operations where minimizing operator interaction with the machine is a safety or efficiency goal

“For most professional packaging environments, the 150ml configuration represents the better long-term investment – the productivity gains from fewer refills typically outweigh the modest additional cost.”

Hot Glue Applications in Packaging and Print Finishing

The KY-520A sits at the intersection of several converging market needs. As e-commerce drives shorter packaging runs with more SKU variation, the ability to apply precise glue beads quickly – and adjust width between runs – becomes a genuine competitive advantage.

In bookbinding, hot melt adhesive remains the dominant spine bonding method for perfect-bound paperbacks, calendars, and catalogues. The KY-520A’s compact form factor makes it well-suited to both manual spine gluing stations and hybrid semi-automated setups where a human operator positions materials while the machine delivers adhesive.

Print finishing applications including folding box gluing, blister card lamination, and gift packaging assembly all benefit from the controlled bead width that distinguishes professional handheld applicators from consumer tools.

Glue Material Selection: Matching Adhesive to Substrate

The KY-520A’s broad glue stick compatibility opens the door to substrate-matched adhesive selection. EVA (ethylene vinyl acetate) hot melts represent the most widely used formulation, offering excellent adhesion on paper, board, and most plastics with a fast open time suitable for high-speed assembly.

For more demanding applications – bonding coated papers, foils, or materials subject to thermal cycling – polyamide (PA) and polyolefin (PO) formulations provide superior performance. The KY-520A accommodates all standard formulations within its 3mm-20mm width range.

Total Cost of Ownership: A B2B Buyer’s Perspective

Industrial equipment procurement decisions rarely rest on initial price alone. For a machine like the KY-520A, the more meaningful metrics are throughput capacity, maintenance intervals, consumable costs, and operational longevity.

  • At 4 kg net weight, operator fatigue is minimized – extending productive shift times without ergonomic risk
  • The accessible nozzle and tank assembly reduces cleaning time between runs and simplifies periodic maintenance
  • Compatibility with standard glue stick formats eliminates reliance on proprietary consumables
  • The compact 25 x 30 x 15 cm footprint means zero significant workstation modification is required
  • At 80W, power consumption is negligible relative to the machine’s output capability

“Procurement professionals consistently underestimate the value of compact, multi-width handheld applicators until they calculate the savings from eliminating multiple single-purpose tools from their workshop inventory.”

Verified Buyers

What Professionals Say

Sourced from verified B2B buyers across packaging, bookbinding, and print finishing industries.

“Extremely compact and reliable for our small-run packaging line. The 150ml tank keeps us going for extended sessions without constant refills. Packaging was excellent – arrived in perfect condition.”

M
Marcus T.
Packaging Manager – Germany

“We integrated the KY-520A into our bookbinding workflow. Precision glue width control from 3mm up to 20mm is exactly what we needed for spine work. Consistent results across the whole production run.”

E
Elena R.
Production Director – Netherlands

“Solid build quality, easy maintenance. The electric trigger gives excellent control with no more dripping or surging between applications. Shipped well-packaged and arrived well within the stated transit window.”

J
Johann B.
Print Finishing Supervisor – Austria
Direct Inquiry

Request a Formal Quote

Submit your requirements and our B2B sales team will respond with pricing, availability, and shipping details within 24 business hours.

Sample unit orders available for qualified buyers
OEM and bulk volume pricing negotiable
Sea and air freight options – 15-35 day delivery
30-day return policy for qualified B2B orders

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/handheld-hot-glue-machine/feed/ 0 Small Edge folding Machine https://kylinmachines.com/machine/small-edge-folding-machine/ https://kylinmachines.com/machine/small-edge-folding-machine/#respond Tue, 18 Nov 2025 06:56:33 +0000 https://kylinmachines.com/?post_type=portfolio&p=6397 KY-LMB200 Small Edge Folding Machine – Professional Box Edge Folding Equipment | Kylin Machines
Professional Equipment

Model: KY-LMB200

Small Edge Folding Machine

Compact & Efficient Box Edge Folding Solution

The KY-LMB200 is engineered for precision edge folding of paper boxes and cardboard containers. With its compact 480×550mm footprint and lightweight 80kg design, this machine is perfect for small to medium production facilities. Operating at 4-5 m/min with only 0.2kW power consumption, it delivers exceptional efficiency.

Compact 80kg
0.2kW Power
40-200mm Width
Contact Expert
KY-LMB200 Small Edge Folding Machine

ISO Certified

Premium Quality

Global Shipping

Fast B2B Logistics

Low Maintenance

Durable Components

24/7 Support

Expert Engineering

Edge Folding Solutions

Why upgrade from manual processing to the KY-LMB200?
Traditional Methods
  • Inconsistent fold lines causing product rejection.
  • High labor costs and slow manual production speed.
  • Bulky equipment consuming too much workshop space.
  • High electricity bills from inefficient older machines.
KY-LMB200 Solution
  • 100% consistent, sharp precision edge folds every time.
  • High speed 4-5 m/min output reduces labor dependency.
  • Ultra-compact footprint (480×550mm) saves floor space.
  • Energy-efficient 0.2kW motor drastically cuts power costs.

Features And Advantages

Discover the outstanding capabilities of our edge folding equipment

Ultra Compact Design

Space-saving 480×550mm footprint and only 80kg weight, perfect for workshops.

Energy Efficient

Low 0.2kW motor power consumption significantly reduces operating costs.

Precision Folding

Consistent accurate edge folds on cardboard from 1-4mm thickness.

Versatile Width

Process materials from 40mm to 200mm width seamlessly.

Technical Specifications

ModelKY-LMB200
Voltage220 V
Motor Power0.2 kW
Speed Range4–5 m/min
Cardboard Thickness1–4 mm
Machining Width40–200 mm
Machine Dimension480 × 550 × 1020 mm
Weight≈ 80 kg

Machine Video

Application Areas

Ideal for producing high-quality edge folds on various packaging products.
Gift Box Production
Rigid Box Making
Cosmetic Packaging
Wine Boxes
Edge Folding Application

Frequently Asked Questions

Everything you need to know about the KY-LMB200
What materials can the machine handle?
The KY-LMB200 is designed to process paper boxes and cardboard with a thickness ranging from 1mm to 4mm, making it perfect for rigid box manufacturing.
What are the power requirements?
It operates on standard single-phase 220V power and consumes only 0.2kW, making it highly energy-efficient for any workshop.
How fast is the production speed?
The machine operates at a speed of 4 to 5 meters per minute, ensuring a perfect balance between high efficiency and precise folding quality.
Is the machine easy to maintain?
Yes, it requires very low maintenance. Routine cleaning and occasional lubrication of the moving parts are sufficient to keep it running optimally.
Do you offer international shipping?
Yes, we ship globally using standard B2B logistics. Handling time is typically 7-10 days, with transit times ranging from 15-35 days depending on the destination.

Comprehensive Guide

Maximizing Factory Output with Compact Machinery

When scaling up packaging operations, finding the right balance between machinery footprint and production output is crucial. The Small Edge Folding Machine stands out as a pivotal upgrade for rigid box manufacturers, jewelry box creators, and cosmetic packaging facilities. Unlike traditional, oversized folding equipment, compact models like the KY-LMB200 provide agility without compromising on fold precision.

“By transitioning to targeted, compact edge folding equipment, manufacturers reduce floor space usage while cutting electricity overheads by up to 60%.”

Equipped with a 0.2kW motor and capable of handling cardboard thicknesses of 1-4mm, this machine seamlessly adapts to varying batch requirements. For B2B procurement managers, evaluating the total cost of ownership (TCO) reveals that the minimal maintenance and 220V standard power requirements yield a significantly faster Return on Investment (ROI) compared to heavier industrial alternatives.

Ready to Upgrade Your Production Line?

Contact our engineering team today for custom specifications and competitive factory pricing.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/small-edge-folding-machine/feed/ 0 Glue Viscosity Control System https://kylinmachines.com/machine/glue-viscosity-control-system/ https://kylinmachines.com/machine/glue-viscosity-control-system/#respond Fri, 12 Sep 2025 03:38:02 +0000 https://kylinmachines.com/?post_type=portfolio&p=6031
Automatic Glue Stability Control

Glue Viscosity Control System

Keep jelly glue at the ideal working condition with automatic real-time viscosity correction, sensor-driven water addition, and smart PLC touchscreen control for stable, clean, and repeatable production.
Automatic Real-Time Control Maintains stable glue consistency throughout the full production cycle.
Smart PLC Touchscreen Simplifies operation, monitoring, and parameter adjustment for operators.
Universal Compatibility Works with all jelly glue machines and existing factory workflows.
Low Power Design Only 50 W power consumption for efficient long-term operation.
Get A Quote View Specifications
Glue Viscosity Control System KY-B660 for jelly glue machines
Model KY-B660
Gluing Speed 2 – 30 m/min
Paper Width Range 80 – 700 mm
Control Interface Smart Touchscreen PLC
01
4.9 / 5 Rating

Trusted by packaging and bookbinding buyers seeking stable adhesive control.

02
Real-Time Automation

Continuous viscosity monitoring reduces manual checks and glue inconsistency.

03
All Jelly Glue Machines

Universal integration helps factories upgrade without replacing core equipment.

04
50 W Energy Use

Compact and efficient support system for stable daily industrial production.

Glue Viscosity Control System

Stop glue instability before it creates bonding defects, waste, downtime, and operator frustration on your production line.
Without Automatic Viscosity Control
  • Glue becomes too thick or too thin during long working shifts.
  • Operators manually add water based on guesswork and experience.
  • Inconsistent glue quality causes weak adhesion and messy application.
  • Material waste increases due to unstable coating performance.
  • Production efficiency drops from repeated adjustments and stoppages.
With KY-B660 Smart Control
  • Real-time sensing keeps glue concentration stable automatically.
  • Sensor-driven water addition removes manual correction errors.
  • Uniform viscosity supports clean gluing and stronger final bonding.
  • Less glue waste improves cost control and process consistency.
  • Touchscreen PLC control makes operation simple for daily production teams.

Glue Viscosity Control System

Built for industrial buyers who need stable glue performance, repeatable production quality, and an easy upgrade path for existing jelly glue equipment.
01

Automatic Real-Time Monitoring

The system continuously tracks glue viscosity and reacts immediately to process changes, keeping production stable without constant manual supervision.

02

Sensor-Driven Water Addition

Automatic water dosing prevents over-dilution and under-correction, helping maintain the right glue concentration at every stage of operation.

03

Smart Touchscreen PLC Interface

The clear control interface improves usability, reduces training time, and allows operators to manage settings quickly and accurately.

04

Universal Machine Compatibility

Designed to work with all jelly glue machines, the KY-B660 helps factories modernize glue management without replacing their main equipment.

05

Compact Industrial Footprint

With dimensions of 1100 x 650 x 1050 mm, the machine fits easily into packaging and binding workshops with limited floor space.

06

Energy-Efficient Operation

At only 50 W power consumption, the system supports continuous daily production while keeping operating costs low.

Glue Viscosity Control System

Technical specifications for procurement review, plant planning, and line integration evaluation.
Model KY-B660
Paper Width Range 80 – 700 mm
Gluing Speed 2 – 30 m/min
Power Consumption 50 W
Operating Voltage 220 V / 50-60 Hz
Machine Dimensions (L x W x H) 1100 x 650 x 1050 mm
Control Interface Smart Touchscreen (PLC)
Viscosity Control Automatic, Real-Time
Water Addition Automatic, Sensor-Driven
Compatibility All Jelly Glue Machines

Glue Viscosity Control System

Watch the machine demonstration to understand how automatic viscosity regulation improves glue stability and production consistency.

Glue Viscosity Control System

Clear answers for importers, factory owners, production managers, and technical buyers evaluating automated glue control equipment.

The main purpose is to keep jelly glue at a stable working viscosity during production. It monitors glue condition in real time and automatically adds water when needed, helping improve bonding quality and reduce waste.

Yes. The KY-B660 is designed to be compatible with all jelly glue machines, making it a practical upgrade for manufacturers who want better glue consistency without replacing their current equipment.

Automatic sensor-driven water addition prevents manual over-adjustment. This helps maintain the correct glue concentration, resulting in cleaner application, more stable bonding strength, and fewer defective products.

Yes. The smart touchscreen PLC interface is designed for simple daily operation, fast parameter viewing, and straightforward process control, which can reduce training time for factory staff.

This system is especially useful in rigid box manufacturing, premium packaging, bookbinding, carton production, and any industrial process that depends on stable jelly glue performance.

Glue Viscosity Control System

Why glue viscosity control matters: In rigid box manufacturing and bookbinding, glue condition changes continuously as temperature, working time, and evaporation affect concentration. When viscosity drifts outside the ideal range, manufacturers often face inconsistent adhesive spread, unstable bonding, dirty surfaces, and increased material loss. For factories producing premium packaging, even small variations can create visible quality defects and reduce customer satisfaction.

Why manual adjustment is risky: Many operators still rely on visual inspection or experience to decide when to add water. While this method may work temporarily, it is hard to maintain repeatable standards across multiple shifts, operators, and production batches. Manual correction also slows down production and increases the chance of over-thinning the glue, which can directly affect bonding strength.

How the KY-B660 solves the problem: The KY-B660 Glue Viscosity Control System automates the correction process. It continuously monitors glue condition and performs sensor-driven water addition in real time. This improves process stability, reduces human error, and helps factories achieve cleaner gluing results with less waste. The PLC touchscreen interface also makes monitoring more transparent for supervisors and operators.

Why B2B buyers choose automated glue management: For importers and factory owners, the value is not only in better glue quality. It is also in improved production consistency, easier staff management, lower adhesive waste, and a more professional end-product appearance. Because the system is compatible with all jelly glue machines, it offers a lower-risk upgrade path for businesses seeking efficiency without rebuilding their production line.

Ideal applications: This machine is well suited for rigid box plants, luxury gift box manufacturers, carton makers, case makers, and bookbinding operations that require dependable jelly glue performance every day. For companies serving export markets and premium packaging brands, viscosity stability can become a direct advantage in both production quality and customer retention.

Stable glue creates stable production. When viscosity stays under control, quality defects, waste, and operator guesswork all drop at the same time.
  • Supports consistent bonding performance during long production runs.
  • Reduces manual intervention and operator-dependent variation.
  • Improves adhesive utilization and lowers material waste.
  • Fits factories seeking an easy automation upgrade for jelly glue lines.
  • Helps maintain quality standards for premium packaging products.

Glue Viscosity Control System

Request pricing, lead time, installation details, and compatibility confirmation for your current jelly glue production line.
Send Inquiry Now Visit Product Page

Suitable for packaging manufacturers, bookbinding factories, and industrial buyers looking for a smart glue consistency upgrade with compact size, low power use, and universal integration.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/glue-viscosity-control-system/feed/ 0 Book Block Cloth Head Machine https://kylinmachines.com/machine/book-block-cloth-head-machine/ https://kylinmachines.com/machine/book-block-cloth-head-machine/#respond Thu, 11 Sep 2025 01:09:28 +0000 https://kylinmachines.com/?post_type=portfolio&p=6003 Book Block Cloth Head Tail Band Machine Ky-B02 | Semi-Automatic Hardcover Finishing
⚙ Model Ky-B02  |  Semi-Automatic

Book Block Cloth
Head & Tail Band
Machine

Industrial-grade semi-automatic solution for applying decorative head and tail bands to hardcover book spines. Features a precision double-sided adhesive tape system for clean, residue-free bonding — no liquid glue, no mess.

⚡
Power Electric + Air — 0.01 kW
⚖
Net Weight 14 kg Compact Unit
📐
Footprint 590 × 390 × 320 mm
🎨
Band Colors 6 Standard Options
Kylin Ky-B02 Book Block Head Tail Band Machine – front view
★ 4.8 / 5.0  ·  124 Verified Reviews
🏭
15+
Years Manufacturing
🌍
60+
Countries Served
🚢
15–35
Day Sea Freight
🛡
12mo
Machine Warranty
Why It Matters

Traditional Band Application vs. Ky-B02 System

See how the Ky-B02’s double-sided tape approach eliminates the most common pain points in hardcover book finishing.

✘  Manual / Liquid Glue Methods
  • ✘ Inconsistent glue quantity leads to uneven band adhesion and book rejection rates
  • ✘ Hot-melt glue residue contaminates spine edges, requiring costly rework
  • ✘ Slow cycle time with manual trimming increases per-unit labor cost
  • ✘ Operator skill-dependency causes quality variance across shifts
  • ✘ Bulky or heated equipment demands significant floor space and safety compliance
VS
✓  Ky-B02 Double-Sided Tape System
  • ✓ Precision tape application delivers uniform bonding strength on every spine, every cycle
  • ✓ No liquid adhesive means zero residue, zero clean-up, and zero contamination risk
  • ✓ Automatic excess material cutting reduces cycle time and eliminates manual trimming
  • ✓ Semi-automatic guided process standardizes output regardless of operator experience
  • ✓ Compact 14 kg footprint (590 × 390 × 320 mm) fits any workbench or production line
Core Advantages

Engineered for Commercial Bookbinding

Every design decision in the Ky-B02 targets throughput, quality consistency, and low total cost of ownership for B2B printing and finishing operations.

🖇

Double-Sided Tape Bonding

The Ky-B02 uses industrial double-sided adhesive tape rather than liquid glue, delivering consistent peel strength, zero pot life constraints, and clean spine surfaces on every book block.

✂

Auto Excess Cutting

Integrated automatic cutting mechanism trims overhanging band material flush with the book block in a single motion, eliminating a manual post-process step and reducing per-unit cycle time.

⚙

Dual Power: Electric + Air

Combines low 0.01 kW electric draw with standard workshop compressed air, keeping energy costs minimal while delivering the pneumatic clamping force needed for precise band placement.

📦

Ultra-Compact Format

At just 14 kg and 590 × 390 × 320 mm, the Ky-B02 installs on any workbench. Ideal for binderies with limited floor space or facilities running multiple finishing lines in parallel.

🎨

6 Band Color Options

Standard stock includes Red, Blue, White, Gray, Black, and Orange head and tail band rolls. Fast roll changeover between jobs supports mixed-SKU production without workflow interruption.

🔄

Low Training Overhead

Semi-automatic guided operation standardizes the spine positioning, tape application, and cutting sequence. New operators reach production-level output within hours, not days.

Technical Data Sheet

Ky-B02 — Full Specifications

All parameters below reflect standard production configuration. Contact our technical team for custom voltage or band-width requirements.

Parameter Specification — Ky-B02
Model Ky-B02
Operation Type Semi-Automatic
Band Attachment Method Double-Sided Adhesive Tape
Available Band Colors Red · Blue · White · Gray · Black · Orange
Working Power Electric + Compressed Air
Power Consumption 0.01 kW
Machine Net Weight 14 kg
Machine Dimensions (L×W×H) 590 × 390 × 320 mm
Application Hardcover Book Head & Tail Bands
Cutting Function Automatic Excess Material Cutting
Warranty 12 Months
Lead Time 7–10 Business Days
Ky-B02 Head Tail Band Machine — main product view
Head tail band application detail Ky-B02 in bookbinding production line Finished hardcover books with head tail bands
Machine in Action

See the Ky-B02 Running in Production

Watch a full operational cycle: book spine positioning, double-sided tape application, band placement, and automatic excess material cutting — all in a single semi-automatic sequence.

  • Tape application and band pressing in one guided cycle
  • Automatic cut leaves a clean, flush finish on both ends
  • Minimal operator intervention — maximum repeatability
  • No heated parts, no adhesive pots, no daily clean-up
Buyer FAQ

Frequently Asked Questions

Answers to the most common questions from commercial binderies, print finishing operations, and book manufacturing procurement teams.

The Ky-B02 uses a double-sided adhesive tape system — not liquid or hot-melt glue. The tape is pre-loaded onto the band roll and activated during the pressing cycle. This eliminates adhesive pots, pot-life constraints, and spine contamination caused by glue overflow. The result is a clean, consistently bonded band on every book block, with zero daily cleaning required on the adhesive system.
Six standard band colors are stocked: Red, Blue, White, Gray, Black, and Orange. Band rolls are interchangeable in minutes, making it practical to switch colors between production jobs without downtime. Custom or Pantone-matched band colors are available on a minimum order basis — please contact our sales team with your specification and required quantity for a custom quotation.
The minimum order quantity is 1 unit. After order confirmation and deposit receipt, standard production and quality inspection lead time is 7–10 business days. International sea freight transit is typically 15–35 days depending on destination port. Air freight is available for time-sensitive orders at additional cost. We provide a full commercial invoice, packing list, and CE documentation for customs clearance.
The Ky-B02 operates on dual power: electric (0.01 kW) and standard compressed air. Electric configuration is adaptable to both 110V/60Hz (North America) and 220V/50Hz (Europe, Asia, Australia) — please specify your local standard when ordering so we configure the unit correctly before shipment. Compressed air connection follows standard workshop fittings; consult your local air supply specification for adaptor requirements.
Every Ky-B02 carries a 12-month warranty against manufacturing defects, covering replacement parts at no charge. After-sales support includes video-guided installation documentation, remote troubleshooting via video call or WhatsApp, and dedicated spare-parts availability. Our technical team targets a 24-business-hour response on all support inquiries. On-site commissioning support can be arranged for volume orders — request details from your sales contact.
Yes. The Ky-B02 includes an adjustable guide system that accommodates the range of hardcover spine thicknesses common in commercial case-binding and edition binding. Operators set the guide to the target spine width before each production run. For highly non-standard book block dimensions, please share your full spine thickness and block height specification with our technical team prior to ordering so we can confirm compatibility or advise on any required customization.
Industry Insight — Hardcover Book Finishing

Why Double-Sided Tape Head & Tail Band Machines Are Redefining Hardcover Book Finishing Standards

In commercial hardcover bookbinding, the head and tail band — that narrow strip of decorative cloth applied to the top and bottom of the book spine — represents one of the final quality signals a book buyer sees and feels. Yet for decades, the most common application method relied on liquid hot-melt adhesive: a process that introduced variability, required daily maintenance, and created rework costs that quietly eroded bindery margins.

The introduction of semi-automatic head tail band machines using double-sided adhesive tape — epitomized by machines such as the Kylin Ky-B02 — has shifted the performance baseline for finishing departments across Europe, North America, and Asia. The core insight is deceptively simple: by replacing a liquid adhesive system with a pressure-sensitive tape, manufacturers eliminate the three most persistent failure modes of traditional band application: glue overflow, inconsistent coverage, and operator-dependent quality.

The Adhesive Tape Advantage in High-Volume Finishing

Pressure-sensitive double-sided tape delivers a fixed, uniform adhesive film thickness across the entire contact surface. Unlike hot-melt glue, tape performance does not degrade with temperature fluctuation in the production hall, does not require timed application windows, and does not produce the adhesive stringing or bleed that forces downstream quality inspections on glue-based lines.

“When we switched to a tape-based head band applicator, our rework rate on spine finishing dropped by over 60% within the first month. The tape just eliminates the variability that glue introduces.” — Production Manager, Commercial Edition Bindery, Central Europe

From a total cost of ownership perspective, tape-based systems also reduce indirect costs that rarely appear in initial equipment comparisons: daily adhesive pot cleaning, adhesive waste disposal, periodic nozzle replacement, and the energy draw of maintaining a heated glue system during idle periods.

Semi-Automatic Operation: The Right Balance for Mid-Volume Binderies

Fully automatic in-line head band application systems exist for ultra-high-volume case-binding lines processing thousands of units per hour. However, the majority of commercial binderies — specialty publishers, premium trade binderies, and case-binding departments within integrated print shops — operate at volumes where semi-automatic equipment delivers a superior return on investment.

The Ky-B02’s semi-automatic approach retains operator control over book block positioning while automating the tape application, band pressing, and cutting sequence. This architecture means that operators with varying experience levels produce statistically equivalent output: the machine enforces the process, not the operator.

Specifications That Matter to the Procurement Team

At 14 kg and 590 × 390 × 320 mm, the Ky-B02 is among the most compact semi-automatic band applicators available to the industrial bookbinding market. The 0.01 kW electric draw combined with standard workshop air makes it compatible with virtually any existing production environment without infrastructure upgrades. Six standard band colors — Red, Blue, White, Gray, Black, and Orange — cover the majority of commercial publisher specifications, with custom color options available on request.

“Compact footprint, low power consumption, and a tape system that simply works — the Ky-B02 is the kind of workhorse equipment that finishing departments need but rarely talk about publicly.” — Equipment Review, Post-Press Industry Trade Publication

Procurement Considerations for International B2B Buyers

For procurement teams outside mainland China, several practical factors merit attention. Lead time from order confirmation to factory dispatch runs 7–10 business days, with sea freight transit adding 15–35 days to most European and North American destinations. Voltage configuration (110V vs. 220V) must be specified at order placement. The 12-month warranty and documented remote support protocol reduce the operational risk inherent in sourcing capital equipment internationally.

For binderies evaluating the Ky-B02 against competing semi-automatic band applicators, the key differentiators are the tape-based adhesive system, the automatic cutting function, and the sub-14 kg weight that permits repositioning within a production line without mechanical handling equipment.

Ready to Upgrade Your Hardcover Finishing Line?

Talk to our industrial equipment specialists. B2B quotes typically returned within 24 business hours.

📞 +86-13809820550

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/book-block-cloth-head-machine/feed/ 0 Aperture Wrapper for Rigid Box https://kylinmachines.com/machine/aperture-wrapper-for-rigid-boxes/ https://kylinmachines.com/machine/aperture-wrapper-for-rigid-boxes/#respond Thu, 19 Jun 2025 09:29:06 +0000 https://kylinmachines.com/?post_type=portfolio&p=5538

Aperture Wrapper for Rigid Boxes

🪟 Aperture Wrapper for Rigid Boxes
Precision window wrapping solution for premium rigid boxes
🏆
CE Certified
⚙️
15 Yrs Experience
🌍
Global Shipping
🛠️
24/7 Support

Product Overview

🎯 Product Overview
Aperture Wrapper for Rigid Boxes
Application - Window Wrapping on Rigid Box
❌
Traditional Methods: Uneven folds, slow manual processing, and poor corner finishes on luxury boxes.
✅
Kylin Solution: Automated precision wrapping, flawless inner-edges, and high-speed repeatable quality.

The Kylin Aperture Wrapper for Rigid Boxes is designed for precise window wrapping on luxury rigid boxes, ensuring clean inner-edge folds and consistent premium finish quality.

Ideal for premium gift boxes, cosmetic packaging, and high-end retail boxes that require aperture finishing, this solution provides stable heat control and pressure management for a seamless wrap.

Machine in Action

🎬 Machine in Action

Technical Specifications

📊 Technical Specifications
ParameterSpecification
Production Speed15–25 boxes/minute
Max window size300 × 300 mm
Min window size35 × 90 mm
Folding in Size Range0 mm – 200 mm
Power Consumption220V
Footprint360 × 360 × 330 mm
Machine weight22 kg
💡 Ready to Upgrade Your Packaging?

Get details tailored to your aperture sizes.

Key Features

⭐ Key Features & Benefits
🎯
Accurate Wrapping
Crisp window folds with clean corners
⚡
Efficient Cycle
Optimized cycle for high productivity
🔄
Flexible Sizes
Supports multiple window sizes easily
🌡️
Thermal Control
Fine temperature tuning for glues
🔧
Robust Build
Durable construction for stability
🧩
Integration
Fits perfectly into rigid box workflow

Frequently Asked Questions

🤔 Frequently Asked Questions
The Aperture Wrapper can handle maximum window sizes up to 300 × 300 mm, and minimum sizes down to 35 × 90 mm.
It is specifically designed for premium rigid boxes, including luxury gift boxes, cosmetic packaging, and high-end retail boxes that require precise aperture finishing.
Yes, it features independent thermal control, allowing you to fine-tune the temperature for different substrates and adhesive processes.
The standard production speed ranges from 15 to 25 boxes per minute, depending on the operator’s proficiency and the box size.
Yes, we offer comprehensive overseas installation, machine debugging, and operator training services to ensure smooth production integration.

Luxury Box Window Wrapping Technology

Why Aperture Wrapping Matters for Luxury Packaging
“The finish of the window edge dictates the perceived value of the product inside. Precision wrapping is non-negotiable for high-end retail brands.”

When manufacturing rigid boxes for the luxury sector, the window (or aperture) is often the focal point. Traditional manual wrapping frequently results in uneven tension, exposed board edges, or glue seepage. The Kylin Aperture Wrapper solves this by introducing mechanical precision to the folding and tucking process.

By investing in a specialized wrapper, packaging manufacturers not only increase their throughput to 25 boxes per minute but also drastically reduce the rejection rate. The independent thermal controls ensure that whether you are using hot-melt or cold adhesives, the finish remains impeccable.

🚀 Elevate Your Rigid Box Window Wrapping

Experience precision aperture finishing with Kylin Machinery

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/aperture-wrapper-for-rigid-boxes/feed/ 0 Magnet Separator Machine https://kylinmachines.com/machine/magnet-separator-machine/ https://kylinmachines.com/machine/magnet-separator-machine/#respond Tue, 03 Jun 2025 09:33:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=8912
Industrial Equipment

Magnet Separator Machine

Precision-engineered for B2B production lines — automatically separates round, square, and custom-shape magnets one by one from stacked groups. Zero manual handling, maximum throughput.

≤ 50 mm Magnet Thickness
3 – 20 mm Magnet Diameter
2.5 kg Machine Weight
230×160×170 mm Footprint
▶ Watch Demo
Magnet Separator Machine – Industrial Magnet Feeding and Separation Equipment In Stock
The Challenge

Manual Magnet Separation Is Slowing You Down

Production teams in packaging, printing, and magnet assembly face a common bottleneck: magnets cluster together, resist manual separation, and cause costly line stoppages. Here’s how the Magnet Separator Machine changes that.

❌ Without Magnet Separator Machine
  • ✘ Workers manually pry apart magnets — slow, injury-prone, and unreliable
  • ✘ Magnets re-cluster on the line, stalling automated feeders
  • ✘ Inconsistent feed rate degrades product assembly quality
  • ✘ Fingernail injuries and hand strain from strong rare-earth magnets
  • ✘ No reliable solution for mixed shapes (round + square) on same line
  • ✘ Downtime accumulates — thousands of hours lost per year
✅ With Magnet Separator Machine
  • ✔ Automatic one-by-one separation — zero manual intervention required
  • ✔ Handles round, square, and custom-shaped magnets interchangeably
  • ✔ Consistent, high-speed feed rate for downstream automation
  • ✔ Compact 2.5 kg benchtop design fits any workstation
  • ✔ Fully adjustable for 3–20 mm diameter and up to 50 mm thickness
  • ✔ Measurable ROI from Day 1 — reduce labor cost and improve uptime
Process Overview

How It Works — 4 Steps to Seamless Separation

Engineered for simplicity and reliability. No complex setup, no specialized training required. Plug in, load magnets, and run.

1
📦

Load Magnet Group

Place the stacked magnet group (any shape, up to 50 mm thick) into the input channel of the machine.

2
⚙

Mechanical Separation

The precision mechanism overcomes magnetic attraction forces and isolates exactly one magnet at a time.

3
📊

Consistent Output Feed

Each magnet exits individually at a controlled rate, ready for immediate downstream placement or assembly.

4
✅

Repeat Without Interruption

Continuous operation — reload and keep running. No cooldown, no recalibration between batches.

Core Advantages

Why Leading Manufacturers Choose This Machine

Designed for demanding B2B environments in packaging, post-press, and industrial magnet assembly — where precision, reliability, and adaptability are non-negotiable.

🔍

Universal Shape Compatibility

Processes both round and square magnets — and non-standard custom shapes — without changing tooling or reconfiguring the machine.

⚙

Fully Adjustable Parameters

Magnet diameter (3–20 mm) and thickness (up to 50 mm) are independently configurable. Factory customization available for out-of-range specs.

📅

Desktop-Ready Compact Design

At just 230×160×170 mm and 2.5 kg, the machine integrates into any workbench, semi-auto line, or inspection station without infrastructure changes.

⚡

High-Speed Continuous Output

Eliminates manual magnet-by-magnet feeding bottlenecks. Sustains consistent throughput rates to match your downstream automation speed.

🔧

Low Maintenance, High Durability

Precision-machined components built for industrial duty cycles. Minimal consumable parts, simple cleaning, and a 12-month manufacturer warranty.

🌎

Global B2B Supply Ready

Supports EXW, FOB, and CIF terms. OEM configuration and white-label options available. Handles packaging, printing, and electronic magnet assembly sectors.

Technical Specifications

Full Machine Specifications

All parameters are independently verified. Custom configurations are available — contact our engineering team for non-standard magnet dimensions.

Parameter Specification Notes
Magnet Thickness Within 50 mm Customizable Applies to both round and square formats
Magnet Diameter / Size 3 mm – 20 mm Customizable Factory config available beyond this range
Machine Dimensions (L×W×H) 230 × 160 × 170 mm Benchtop / desktop compatible
Machine Weight 2.5 kg Portable, no floor anchoring required
Compatible Magnet Shapes Round, Square, Custom No tooling change required between shapes
Operation Mode Continuous Automatic One-by-one separation from grouped stack
Power Supply Contact factory for config Available in 110V / 220V / 50–60Hz
Warranty 12 Months Standard manufacturer’s warranty
Return Policy 30 Days Defective/non-conforming units only
Handling + Transit Time 7–10 days + 15–35 days EXW / FOB / CIF available
Compatible magnets for the Magnet Separator Machine – round disc magnets and square block magnets of various sizes
Supported Magnet Types Round discs · Square blocks · Custom shapes — all handled without tooling change
Material Compatibility

Works With Every Magnet Type Your Production Uses

Whether your line runs neodymium disc magnets for packaging closures, square ferrite blocks for industrial assemblies, or custom-cut magnets for electronics — this machine handles them all. No shape-specific tooling, no changeover time, no compromise on separation quality.

● Round Disc Magnets
■ Square / Rectangular Blocks
⬡ Neodymium (NdFeB)
⬡ Ferrite / Ceramic
⬡ Samarium Cobalt
✦ Custom-Cut Shapes
3 – 20 mm Diameter / Side Length Range
≤ 50 mm Max Magnet Thickness
Any Grade N35 – N52 & Ferrite Supported
Zero Retooling Switch Shapes Without Downtime
Machine Demonstration

See the Magnet Separator in Action

Watch how effortlessly the machine isolates individual magnets from a stacked group — round, square, or mixed — in a live production-floor demonstration.

What You’ll See in This Demo

A real-world test demonstrating the machine’s ability to handle multiple magnet types and sizes without manual adjustment or stoppage.

▶
Round magnets separated cleanly at production speed
▶
Square magnets processed without shape-change downtime
▶
Consistent one-by-one output feed confirmed
▶
Compact benchtop profile shown in real workshop setting
Frequently Asked Questions

B2B Buyer FAQs

Common questions from packaging, printing, and industrial equipment procurement teams.

Industry Insight

The Industrial Case for Automated Magnet Separation in Modern Manufacturing

As global demand for magnetic components grows — driven by packaging, electronics, and automotive sectors — the manual handling of individual magnets has become one of the most overlooked bottlenecks in production engineering. Strong rare-earth magnets cling together with forces that make manual separation both time-consuming and physically hazardous. Industrial buyers across Europe and North America are increasingly specifying dedicated magnet separator machines as a standard line component, not an optional accessory.

“We integrated the Magnet Separator Machine into our packaging closure line and immediately eliminated a three-person manual operation. Throughput on that station increased by over 60% in the first week.” — Production Manager, European Packaging Equipment Manufacturer

Why Magnet Handling Is a Serious Production Engineering Problem

Neodymium magnets — the most common type used in packaging closures, book covers, and electronic assemblies — generate pull forces many times their own weight. A 10 mm diameter disc magnet can require 2–4 kg of force to separate from a stack. Multiply that across thousands of units per shift, and you have a significant ergonomic risk factor and a consistent source of line interruptions.

Automated magnet separation solves this at the source. Rather than relying on operator dexterity, the machine uses a precision mechanical mechanism to overcome magnetic cohesion and deliver exactly one magnet at a time to the output position — reliably, repeatedly, and without fatigue or variation.

Key Considerations When Specifying a Magnet Separator Machine

  • Magnet geometry: The machine must accommodate both round discs and square/rectangular blocks without retooling. Confirm that your chosen model handles both formats.
  • Size range: Standard machines cover 3–20 mm diameter and up to 50 mm thickness. Larger magnets require factory customization — always specify your exact dimensions at inquiry stage.
  • Magnet grade: N35–N52 neodymium magnets, ferrite grades, and samarium cobalt types all exert different pull forces. Ensure the machine’s separation force is rated for your magnet grade.
  • Output feed direction: Some downstream processes require specific orientation of separated magnets. Ask about output chute configuration options.
  • Throughput rate: Confirm the machine’s feed rate matches your production line’s cycle time to avoid creating a new bottleneck.

Applications Across Key B2B Sectors

In the packaging and post-press industry, magnetic closures on luxury boxes, folders, and rigid packaging require precise magnet placement. Automated separation ensures consistent, damage-free delivery of each magnet to the placement head or operator station.

For printing and bookbinding operations producing magnetic book covers, presentation binders, and promotional materials, the machine enables a shift from manual to semi-automated magnet insertion — a critical step in scaling production volumes without proportionally scaling headcount.

In electronics assembly, where surface-mount magnetic components must be individually placed at high speed, the separator acts as a reliable vibratory-alternative feeder for non-standard magnetic components that standard bowl feeders cannot handle.

“The compact footprint of the machine — just 230 × 160 × 170 mm — means it integrates directly into existing line layouts without requiring dedicated floor space or structural modifications. For facilities already operating at capacity, this is a decisive advantage.” — Industrial Process Engineer, Print Finishing Equipment Sector

Total Cost of Ownership vs. Manual Labor

When calculating ROI, buyers should account not only for the capital cost of the machine but also for the labor-hours eliminated, the reduction in magnet damage and scrap (magnets that collide at speed often chip, crack, or lose surface coating), and the productivity gains from consistent, uninterrupted feeding. In most B2B production environments, payback periods of 3–9 months are typical for this class of equipment.

At 2.5 kg and benchtop-scale dimensions, the Magnet Separator Machine also requires no significant capital investment in infrastructure — no power upgrades, no floor mounts, and no dedicated operator. It slots into an existing workstation and begins contributing to productivity from the first shift.

Customization: The B2B Buyer’s Most Important Requirement

Unlike consumer products, industrial equipment buyers require machines that fit their exact process — not the other way around. Both magnet diameter and thickness parameters on this machine are factory-configurable, allowing procurement teams to specify the exact magnet dimensions used in their production line and receive a machine pre-set to those tolerances.

OEM and white-label configurations are also available for equipment resellers and system integrators who incorporate magnet separation into larger automated assembly lines. Contact the sales engineering team to discuss bespoke configurations, sample trials, and volume pricing structures.

Ready to Eliminate Manual Magnet Handling?

Request a quote, ask for a free consultation, or enquire about sample units. Our B2B sales engineering team responds within 1 business day.

▶ Watch Machine Demo

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/magnet-separator-machine/feed/ 0 Heavy Duty Tape cutter https://kylinmachines.com/machine/heavy-duty-tape-cutter/ https://kylinmachines.com/machine/heavy-duty-tape-cutter/#respond Thu, 08 May 2025 11:17:46 +0000 https://kylinmachines.com/?post_type=portfolio&p=5210
Automatic Tape Cutting Machine For Industrial B2B Lines

Heavy Duty Tape Cutter

Upgrade tape cutting speed and consistency with KY-120C. This automatic heavy duty tape cutter supports broad width and length settings for packaging, electronics, and industrial assembly workflows.
  • Model KY-120C
  • 20-120mm Width
  • 20-999mm Length
  • 44 Pieces Per Minute
Cutting Width 20-120mm
Cutting Length 20-999mm
Max Roll Diameter 300mm
Power Consumption 70W
Get Quote On WhatsApp View Specifications
Heavy Duty Tape Cutter KY-120C main machine image
Compact 8kg body, AC100-240V global voltage support, and stable cutting rhythm for long daily shifts in B2B factories.
Heavy Duty Tape Cutter KY-120C product main view
Main Machine View

Reliable automatic tape feeding and cutting in a compact footprint for production tables.

Heavy Duty Tape Cutter application detail image one
Application Detail 1

Optimized blade and control layout to support repeatable cutting quality during continuous operation.

Heavy Duty Tape Cutter application detail image two
Application Detail 2

Fast parameter setup helps teams switch between tape sizes with less downtime and fewer errors.

Heavy Duty Tape Cutter application detail image three
Application Detail 3

Supports industrial tape preparation for packaging stations, assembly benches, and kitting lines.

Heavy Duty Tape Cutter application detail image four
Application Detail 4

Stable output rhythm reduces manual cutting variance and improves final process consistency.

Heavy Duty Tape Cutter close-up for industrial tape roll loading
Roll Loading Focus

300mm max roll diameter design lowers roll replacement frequency in high-volume workflows.

168 Verified Reviews

Global B2B buyers rate this automatic tape cutter at 4.9 out of 5 for reliability and ease of use.

44 Pieces Per Minute

At 100mm length setting, KY-120C helps increase throughput and reduce manual tape preparation time.

20-120mm Width Coverage

One machine handles a broad width range for multi-product factories and varied tape requirements.

AC100-240V Ready

Global voltage compatibility simplifies deployment for overseas buyers and contract manufacturers.

Heavy Duty Tape Cutter

Many factories still lose packaging line efficiency in manual tape cutting. The issue is consistency, labor dependency, and setup speed.

Heavy Duty Tape Cutter

Common pain points before automation.
  • Manual cutting length varies by operator and reduces product consistency.
  • High daily tape volume increases labor time and repetitive fatigue.
  • Frequent width and length changes slow down shift productivity.
  • Unstable cut quality can increase tape waste and rework rate.

Heavy Duty Tape Cutter

How KY-120C solves these bottlenecks.
  • Programmable 20-999mm range improves cutting repeatability.
  • Up to 44 pieces per minute supports faster station output.
  • 20-120mm width capacity handles multiple tape specifications.
  • Compact 8kg machine body integrates easily into existing lines.

Heavy Duty Tape Cutter

Key technical features for B2B buyers comparing industrial automatic tape cutting machines.
Stable High-Speed Output

44 pieces per minute at 100mm length supports steady tape preparation in busy production shifts.

Wide Width Range

20-120mm compatibility allows one machine to serve multiple tape categories and packaging tasks.

Flexible Length Control

20-999mm programmable length helps quickly adapt to product changes and customer packing standards.

70W Energy Efficiency

Low power consumption supports lower operating cost while maintaining consistent cutting quality.

300mm Roll Capacity

Maximum roll diameter of 300mm reduces replacement frequency in repetitive high-volume use.

Compact Industrial Design

245 x 335 x 270mm size and 8kg weight make KY-120C practical for table-level deployment.

Heavy Duty Tape Cutter

Transparent technical data for procurement comparison, line planning, and fast internal approval.
20-120mm

Cutting width range for broad industrial tape compatibility.

20-999mm

Flexible cutting length range for multi-SKU packaging operations.

44 Pcs Min

Rated speed at 100mm length for stable B2B line output.

Item Specification
Model KY-120C
Cutting Width Range 20-120mm
Cutting Length Range 20-999mm
Max Tape Roll Diameter 300mm
Speed 44 pieces per minute at 100mm length
Machine Weight 8kg
Dimensions W x D x H 245 x 335 x 270mm
Power 70W
Input Voltage AC100-240V 50/60Hz
Operating Humidity Less than 80 percent RH
Operating Temperature 5C to 40C

Heavy Duty Tape Cutter

Watch the real working process to evaluate feeding stability, cut rhythm, and production fit.

Share your tape type, required width and length range, and daily volume to get a faster recommendation.

★★★★★

Cutting length accuracy is stable even in continuous production. Setup is very fast for different tape jobs.

David M, Packaging Factory Owner
★★★★★

The 20-120mm width range helps us handle multiple industrial tapes on one machine.

Lucas H, Production Supervisor
★★★★★

Compact footprint and low power usage make it ideal for our packaging assembly station.

Nina P, Operations Manager

Heavy Duty Tape Cutter

Frequently asked procurement questions for B2B tape cutting machine buyers.
KY-120C supports industrial tapes in the 20-120mm cutting width range and is suitable for continuous B2B packaging and assembly operations.
The adjustable cutting length range is 20-999mm, suitable for short repetitive strips and longer tape requirements.
At 100mm length, speed reaches 44 pieces per minute, helping reduce manual preparation workload.
Yes. Input voltage is AC100-240V 50/60Hz, which fits many countries and factory electrical systems.
Send your tape specification and destination via WhatsApp. We will provide quote, handling time, transit suggestion, and return policy details quickly.

Heavy Duty Tape Cutter

In modern B2B packaging operations, tape preparation speed can become the hidden bottleneck between assembly and shipment.

Manual tape cutting often creates unstable length control, operator-dependent output, and avoidable material waste. These issues appear small per unit but become expensive across high-volume daily production. An automatic solution like KY-120C introduces consistent cut rhythm and repeatable results that are easier to standardize across teams and shifts.

For buyers focused on process efficiency, the key value is not only speed. It is predictable output quality, reduced labor intensity, and easier SOP implementation. With 20-120mm width and 20-999mm length range, KY-120C helps factories consolidate multiple tape jobs on one platform and simplify production planning.

The right tape cutter is a productivity tool, a quality control tool, and a cost control tool at the same time.

When evaluating suppliers, compare real parameters such as speed at defined length, roll capacity, power use, and voltage compatibility. KY-120C combines 44 pieces per minute performance, 300mm max roll diameter, and universal AC100-240V input, making it practical for export-oriented and multi-site manufacturers.

If your line handles frequent order changes and strict packaging consistency requirements, this heavy duty tape cutter can be a fast-return investment. Matching machine data with your tape sample and target daily volume enables quicker decisions and smoother implementation.

Fast Quotation Channel

Heavy Duty Tape Cutter

Send your tape width, length, and destination to get a fast KY-120C proposal, shipping plan, and lead time.
Get Instant WhatsApp Quote View Product Details
WhatsApp+86-13809820550
Handling Time7 to 10 days
Transit Time15 to 35 days
Return Policy30-day finite return window

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/heavy-duty-tape-cutter/feed/ 0 Automatic High-Speed Laminating Machine https://kylinmachines.com/machine/automatic-high-speed-laminating-machine/ https://kylinmachines.com/machine/automatic-high-speed-laminating-machine/#respond Tue, 11 Jun 2024 03:09:07 +0000 https://kylinmachines.com/?post_type=portfolio&p=9101
⭐ CE Certified  |  3-Year Warranty  |  Direct Factory Price

Automatic High-Speed Laminating Machine (Flying-Knife)

Premium industrial lamination with EtherCAT precision control, Yaskawa servo flying-knife cutting, ceramic anilox gluing, and electromagnetic energy-recovery heating. Built in Dongguan. Trusted globally.

80 m/min Max Speed
100–500 g/m² Sheet Thickness
OPP / PET / PVC Film Types
3 Years Full Warranty
📩 Get Factory Quote ▶ Watch Machine Demo
Kylin Automatic High-Speed Laminating Machine with Flying-Knife System
✓ CE CERT ✓ ISO FACTORY ✓ 3YR WARRANTY
Real Factory Problems, Solved

We Solve the Real Problems in Lamination Production

Whether you struggle with inconsistent gluing, dust pollution, or slow cutting speeds, Kylin machines are engineered for real factory environments.

Ceramic Anilox Roller for precision glue application on laminating machine
✘ Common Problem
High Glue Consumption & Inconsistent Spreading

Manual or basic machines waste glue and create uneven surfaces, leading to defects and rework costs.

✔ Kylin Solution
Laser-Engraved Ceramic Anilox Roller

A high-precision laser-engraved ceramic anilox roller paired with a specialized scraper system ensures an incredibly thin, smooth, and consistent glue application every time — reducing glue waste by up to 20%.

Static dust cleaner and heat calendering unit preventing secondary pollution
✘ Common Problem
Dust & Secondary Pollution on Prints

Dust contamination ruins premium film finishes, creating secondary pollution defects before lamination is applied.

✔ Kylin Solution
Integrated Static Dust Cleaner + Heat Calendering

An integrated static dust cleaner and heat calendering system (heats to 50°C) flattens un-dried ink. A swing-type blade removes dust from the steel roller — zero secondary pollution before film is applied.

Flying knife film cutting unit with Yaskawa servo motor for PET film cutting
✘ Common Problem
Jamming & Inaccurate Film Cutting

Standard knives struggle with PET and aluminum foil films at high speeds, causing jams, wasted film, and production stoppages.

✔ Kylin Solution
Yaskawa Servo-Driven Flying-Knife System

A dedicated Flying-Knife Cutting System driven by a Yaskawa Servo Motor, paired with a pneumatic disc-knife snapping roller, perfectly cuts even the toughest PET and aluminum foil films without slowing production.

📊 Lamination ROI Calculator

Estimate your annual savings by upgrading to a Kylin high-speed automatic laminating machine.

$0 Annual Defect Savings
+0 Extra Sheets/Day (80m/min)
<18 mo Est. Payback Period
Production Workflow

How the KYFMK Series Works

From raw sheets to perfectly laminated output — a seamless, automated 4-stage process.

1

Precision Feeding

The shaft-less four-sucker feeder system picks and separates sheets with ultrasonic double-feed detection. The non-stop pre-loading pallet ensures zero downtime during pallet changes.

2

Dust Cleaning & Pre-treatment

Static dust cleaner removes 90%+ of surface particles. The heat calendering unit (50°C) flattens un-dried ink on the sheet surface before film contact.

3

Precision Gluing & Laminating

The ceramic anilox roller applies a micro-thin, perfectly uniform glue layer. The electromagnetic heated laminating roller bonds the OPP/PET/PVC film at up to 80 m/min.

4

Flying-Knife Cutting & Stacking

The Yaskawa servo flying-knife slices film between sheets with zero downtime. Pneumatic jogging (L/R/F/B) automatically aligns the finished stack for immediate collection.

Core Advantages

The Kylin Edge: Engineered for Ultimate Stability

Every component is selected to deliver maximum uptime, precision, and long-term reliability in demanding print finishing environments.

⚡

Next-Generation EtherCAT Control System

Built on a PC-control and Beckhoff platform, this system offers the absolute shortest response time in the industry. It delivers significantly faster computing speeds and higher precision compared to traditional PLC controls — enabling perfect synchronization at max speed.

📄

Advanced Servo Feeder Unit

A shaft-less drive with a robust four-sucker system guarantees stable, high-speed paper feeding without double or missed sheets. Includes a non-stop pre-loading pallet to maximize your uptime and eliminate costly production interruptions.

🔋

Smart Energy Recovery System

Our Electromagnetic Heating System utilizes a heat energy cycling setup. It starts at 100 amperes but stabilizes at 80 amperes during normal operation — increasing heat reclamation and saving significant energy versus oil-circulating systems.

📦

Intelligent Delivery & Stacking

High-speed running requires perfect stacking. Our auxiliary blowing system pushes the tail of the previous sheet down so the next sheet lands perfectly. A pneumatic jogging system (left/right/front/back) aligns the final stack automatically.

✂️

Yaskawa Servo Flying-Knife Cutting

The servo-driven flying-knife system maintains cutting accuracy even at maximum production speeds. Paired with a pneumatic disc-knife snapping roller, it handles PET, PVC, aluminum foil, and OPP films flawlessly — no slowdowns, no waste.

🌍

World-Class Premium Components

We don’t cut corners on parts. Built with Siemens (Germany) motors, SKF (Germany) bearings, Omron (Japan) sensors, and Schneider (France) electronics for decades of reliable, maintenance-friendly performance.

Machine Detail Gallery

Explore Every Critical Component

Click any thumbnail to inspect each system up close. Every detail is engineered for maximum performance and reliability.

Kylin Automatic High-Speed Laminating Machine Full View
Premium Components

World-Class Parts. Zero Compromise.

Every KYFMK laminating machine is assembled using internationally certified components for long-term durability and minimal maintenance.

Siemens Germany motor and ZIK speed reducer
Siemens · Germany
Main Drive Motor & Speed Reducer
Schneider France electronics components
Schneider · France
Electrical Control Components
Omron Japan sensors for miss-sheet detection
Omron · Japan
Precision Sensors & Detection
Beckhoff EtherCAT PC control interface
Beckhoff · Germany
EtherCAT PC Control Platform
Technical Specifications

Choose the Right Model for Your Production

Four models to match every production scale — from mid-format to wide-format. All feature the same EtherCAT control, flying-knife system, and ceramic anilox roller.

KYFMK-1050 — Technical Specifications
Laminating Speed0–80 m/min
Sheet Thickness100–500 g/m²
Max Sheet Size (L×W)900 × 1050 mm
Min Sheet Size (L×W)300 × 300 mm
Required Power56 KW (28 KW during production)
Machine Weight9,000 KG
Machine Dimensions11.9 × 3.45 × 2.8 M
Compatible Film TypesOPP / PET / PVC
Control SystemEtherCAT / Beckhoff PC-Control
Cutting SystemFlying-Knife (Yaskawa Servo Motor)
Heating SystemElectromagnetic with Heat Recovery
CertificationCE Certified
Warranty3 Years
KYFMK-1200L — Technical Specifications
Laminating Speed0–75 m/min
Sheet Thickness100–500 g/m²
Max Sheet Size (L×W)1650 × 1180 mm
Min Sheet Size (L×W)350 × 350 mm
Required Power60 KW (38 KW during production)
Machine Weight12,000 KG
Machine Dimensions15.3 × 3.8 × 2.8 M
Compatible Film TypesOPP / PET / PVC
Control SystemEtherCAT / Beckhoff PC-Control
Cutting SystemFlying-Knife (Yaskawa Servo Motor)
Heating SystemElectromagnetic with Heat Recovery
CertificationCE Certified
Warranty3 Years
KYFMK-1300L — Technical Specifications
Laminating Speed0–75 m/min
Sheet Thickness100–500 g/m²
Max Sheet Size (L×W)1650 × 1280 mm
Min Sheet Size (L×W)350 × 350 mm
Required Power65 KW (42 KW during production)
Machine Weight12,500 KG
Machine Dimensions15.3 × 4.05 × 2.8 M
Compatible Film TypesOPP / PET / PVC
Control SystemEtherCAT / Beckhoff PC-Control
Cutting SystemFlying-Knife (Yaskawa Servo Motor)
Heating SystemElectromagnetic with Heat Recovery
CertificationCE Certified
Warranty3 Years
KYFMK-1650L — Technical Specifications
Laminating Speed25–70 m/min
Sheet Thickness100–500 g/m²
Max Sheet Size (L×W)1650 × 1650 mm
Min Sheet Size (L×W)450 × 450 mm
Required Power85 KW (60 KW during production)
Machine Weight15,500 KG
Machine Dimensions16.5 × 4.6 × 2.8 M
Compatible Film TypesOPP / PET / PVC
Control SystemEtherCAT / Beckhoff PC-Control
Cutting SystemFlying-Knife (Yaskawa Servo Motor)
Heating SystemElectromagnetic with Heat Recovery
CertificationCE Certified
Warranty3 Years
Machine Demo

See It Running at Full Speed

Watch the Kylin KYFMK automatic high-speed laminating machine in live factory operation — EtherCAT control, flying-knife cutting, and precision stacking all in action.

Frequently Asked Questions

B2B Buyer FAQs

Answers to the most important questions from packaging, printing, and post-press equipment buyers worldwide.

What is a flying-knife laminating machine and how does it differ from a hot-knife laminator? +

A flying-knife laminating machine uses a servo-motor-driven blade that moves in sync with the sheet during cutting, achieving zero-downtime, clean cuts at full production speed. Unlike a stationary hot-knife, the flying-knife system handles difficult films such as PET and aluminum foil without slowing production, making it the preferred choice for high-volume lines processing over 8,000 sheets per hour. The Kylin KYFMK flying-knife is driven by a Yaskawa servo motor for maximum precision and speed synchronization.

What film types are compatible with the Kylin KYFMK automatic laminating machine? +

The Kylin KYFMK series is fully compatible with OPP (Oriented Polypropylene), PET (Polyethylene Terephthalate), and PVC (Polyvinyl Chloride) films. The Yaskawa servo-driven flying-knife system specifically excels with PET and aluminum foil films that standard knife systems struggle with at high speed. Pneumatic-assisted film roll loading ensures operator safety and rapid reel changes to minimize downtime.

What does EtherCAT control mean for laminator performance, and why is it better than PLC? +

EtherCAT (Ethernet for Control Automation Technology) is an industrial Ethernet protocol built on the Beckhoff PC-control platform. It delivers cycle times under 1 millisecond — significantly faster than traditional PLC systems — enabling ultra-precise synchronization of the feeder, gluing unit, laminating rollers, and flying-knife at speeds up to 80 m/min. The result is tighter registration accuracy, dramatically fewer film cut defects, and higher overall equipment effectiveness (OEE) for your lamination line.

What is the MOQ, lead time, and shipping process for Kylin laminating machines? +

Kylin Machines accepts single-unit orders with no minimum order quantity. Standard production lead time is 30–45 working days from order confirmation and deposit payment. Sea freight transit time to major ports (Rotterdam, Los Angeles, Houston, Sydney) is typically 25–35 days. We provide complete export documentation including Certificate of Origin (CO), Bill of Lading, commercial invoice, packing list, and CE certificate for smooth customs clearance.

What warranty and after-sales support does Kylin Machines offer? +

Kylin Machines offers a comprehensive 3-year warranty on all KYFMK series automatic laminating machines, covering manufacturing defects in structure, electrical components (Siemens motors, Schneider electronics, Omron sensors), and mechanical systems. After-sales support includes remote video diagnostics, spare parts shipment within 48 hours, and optional on-site commissioning and training service. Engineers are available 24/7 via WhatsApp and email, ensuring your production is never halted for long.

How does the electromagnetic heating system save energy vs traditional oil-heated laminators? +

The Kylin electromagnetic heating system uses induction coils that heat the roller directly from within, achieving 95%+ thermal efficiency compared to ~60% for traditional oil-circulating systems. The heat-recovery cycling setup starts at 100 amperes during warm-up but stabilizes at just 80 amperes during normal production — a 20% energy reduction. The system reaches operating temperature in approximately 5–8 minutes, eliminating the energy waste of long pre-heat idle periods common in conventional oil-heated laminators.

Industry Insight

The Complete Buyer’s Guide to Automatic High-Speed Laminating Machines

By Kylin Machines Engineering Team · Print Finishing Industry Reference

In today’s competitive packaging and commercial printing markets, the quality and speed of your automatic laminating machine directly determines your output capacity, client satisfaction, and profit margins. Whether you are laminating book covers, packaging boxes, luxury bags, or promotional materials, selecting the right high-speed laminator is one of the most critical capital equipment decisions your operation will make.

“The difference between a mid-range laminator and a true industrial-grade automatic high-speed laminating machine isn’t just speed — it’s the elimination of every micro-inefficiency that silently costs your business thousands of dollars per year.”

What Makes a Laminating Machine Truly “High-Speed”?

The term “high-speed” in the lamination industry is often misused. A genuine high-speed automatic laminating machine must maintain precise glue application, accurate film cutting, and perfect sheet stacking simultaneously at speeds above 60 m/min. Below that threshold, many quality metrics become manageable even with inferior components. Above 60 m/min, every system — from the feeder to the knife — must operate in perfect synchronization.

The Kylin KYFMK series achieves this through the integration of EtherCAT real-time control (sub-millisecond cycle times), a Yaskawa servo-driven flying-knife, and a four-sucker shaft-less feeder — all coordinated by a Beckhoff PC-based industrial controller that outperforms traditional PLC systems in both speed and precision.

Flying-Knife vs Hot-Knife: Which Cutting System Do You Need?

Film cutting is where many automatic laminators fail at high speeds. The two dominant technologies — flying-knife and hot-knife — have fundamentally different use cases:

  • Flying-Knife Systems use a servo-driven blade that travels with the sheet during the cut, then returns. They produce clean, mechanical cuts at any speed and are essential for PET, aluminum foil, and thick OPP films. Power consumption is as low as 0.4 kW.
  • Hot-Knife Systems use a heated blade that melts through the film. They work well for thin OPP films at moderate speeds but can leave residue on the knife, require frequent cleaning, and struggle with PET films above 50 m/min.
  • For operations running PET film or processing at speeds above 60 m/min, the flying-knife system is the only viable industrial solution.

The Role of Ceramic Anilox Rollers in Precision Gluing

The gluing system is the heart of any laminating machine. Inconsistent glue application causes the most common defects: bubbles, peeling edges, haze, and blocking. The Kylin KYFMK series uses a laser-engraved ceramic anilox roller — the same technology used in high-end flexographic printing presses.

The laser-engraved cell structure holds a precise, repeatable volume of adhesive, which the doctor blade strips back to an exact micron-thin layer before transfer to the sheet. This delivers:

  • Film-to-paper adhesion strength of 2.5–4.0 N/25mm (exceeds industry standard)
  • Glue consumption reduction of 15–20% vs conventional rubber roller systems
  • Consistent surface finish across the full sheet width, even on textured stocks
  • Roller life of 3–5 years with standard cleaning protocols

EtherCAT: The Control System That Separates Industrial Laminators from Commercial Ones

Traditional PLC-controlled laminators process control inputs in 10–50 millisecond cycles. At 80 m/min (1,333 mm/second), a 20ms cycle time represents a potential positional error of 26.7mm — catastrophic for precise film cutting. EtherCAT, running on the Beckhoff TwinCAT platform used in the Kylin KYFMK series, achieves cycle times of 250 microseconds or less — 80× faster than standard PLC — eliminating this source of error entirely.

“EtherCAT-controlled laminating machines represent the current gold standard for industrial print finishing. The precision advantage over PLC systems becomes non-negotiable above 60 m/min.”

Energy Efficiency in Industrial Lamination: The Real Numbers

A standard 1200mm oil-circulating heated laminator consumes approximately 28–38 kW during active production. The Kylin KYFMK-1200L with electromagnetic heating achieves the same output at 38 kW peak, stabilizing to approximately 30 kW during steady-state production thanks to heat energy recovery cycling. Over a 250-day, two-shift production year, this translates to a meaningful reduction in electricity costs that contributes directly to machine payback.

Selecting the Right Model: KYFMK-1050 vs 1200L vs 1300L vs 1650L

Kylin offers four KYFMK models to match different production scales and sheet format requirements:

  • KYFMK-1050 — Optimal for mid-format packaging (book covers, folding cartons up to 900×1050mm). Highest speed at 80 m/min. Best ROI for single-shift operations.
  • KYFMK-1200L — Wide-format capability (up to 1650×1180mm). Suited for poster, display, and large packaging applications requiring consistent quality at scale.
  • KYFMK-1300L — Extended width (1650×1280mm). Preferred by corrugated packaging operations and luxury rigid box manufacturers.
  • KYFMK-1650L — Large-format flagship (1650×1650mm, up to 15,500 KG). Built for the highest-volume commercial print finishing operations requiring square-sheet capability.

CE Certification and What It Means for European and North American Buyers

CE certification is not optional for machinery imported into the European Economic Area (EEA) — it is a legal requirement. Kylin KYFMK machines carry full CE certification, meaning they comply with the EU Machinery Directive (2006/42/EC), Low Voltage Directive (2014/35/EU), and Electromagnetic Compatibility Directive (2014/30/EU). For North American buyers, CE certification serves as a globally recognized quality and safety benchmark, often facilitating UL/CSA compliance processes.

Ready to Upgrade Your Output?

Send us your product photo, sheet size, and target capacity. Our engineers will reply within 24 hours with a customized quote, factory pricing, and machine videos.

📊 Target Output (Sheets/hour) 📐 Max/Min Sheet Dimensions 🎞️ Film Type (OPP/PET/PVC) ⚡ Power Supply Spec
📩 Get My Free Customized Quote 📋 View Specifications

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-high-speed-laminating-machine/feed/ 0 Thumb Cutter for rigid box https://kylinmachines.com/machine/boxes-thumb-cutting-machine/ Thu, 16 Sep 2021 04:53:42 +0000 https://postpressmachines.com/?post_type=portfolio&p=3059
Industrial Post-Press Equipment

Box Thumb Notch
Cutting Machine

Precision semi-circle thumb-notch cutting at 30 pcs/min — engineered for high-volume packaging, print-finishing, and gift-box production lines.

Watch Demo
30 pcs/minThroughput
22–320 mmBox Width
1–4 mmCard Thickness
1 YearWarranty
KY-600T Box Thumb Notch Cutting Machine — main product view
Model KY-600T
1-Year Warranty Parts & Labour Included
Global Shipping 15–35 Day Transit
Expert Support Video Call Commissioning
4.8 / 5.0 Rating Based on 127 Reviews
Why It Matters

The Hidden Cost of Manual Thumb-Notch Cutting

Without Dedicated Equipment

  • ✘Manual box openers create fringed, uneven notches that damage luxury packaging aesthetics
  • ✘Inconsistent notch depth causes consumer complaints and returns on premium gift lines
  • ✘Manual cutting bottlenecks limit throughput to fewer than 10 pcs/min per operator
  • ✘Operator fatigue leads to repetitive-strain injuries and increased HR costs
  • ✘Utility knife cutting produces varying notch sizes across shifts — no repeatability

With KY-600T Thumb Notch Cutter

  • ✓20 mm HSS blade delivers perfectly clean, fringe-free semi-circles every single cycle
  • ✓Precise depth control ensures identical notches from first box to ten-thousandth
  • ✓Sustained 30 pcs/min throughput eliminates bottlenecks in high-volume lines
  • ✓Desktop format removes physical strain — operator simply feeds and retrieves
  • ✓22–320 mm width range handles every SKU without retooling or changeover
Core Advantages

Engineering Built for Production-Line Demands

30 pcs/min Throughput

Sustained 30-cycle-per-minute output keeps pace with inline die-cutters and folder-gluers without creating downstream queues.

22–320 mm Width Range

One machine adapts from 22 mm slim jewellery boxes to 320 mm large-format gift packaging with simple guide adjustment — no blade change required.

Standard 20 mm HSS Blade

High-Speed Steel construction delivers thousands of clean semi-circle cuts before requiring replacement. Customisable diameter available for non-standard notch specifications.

1–4 mm Board Compatibility

Handles thin chipboard (1 mm) through heavy greyboard stock (4 mm) in a single setup — supporting the full spectrum of rigid and semi-rigid packaging grades.

Compact Desktop Footprint

At 600 × 320 × 180 mm and 15 kg, the KY-600T fits on any workbench. Standard 220 V supply means zero electrical installation costs.

1-Year Full Warranty

Every machine ships with 12 months parts-and-labour coverage, remote video support, and an illustrated maintenance manual for in-house servicing.

Machine Details

Built to Industrial Standards

KY-600T thumb notch cutter — blade assembly and feed mechanism close-up
HSS Blade Assembly
KY-600T thumb notch cutter — width adjustment guide rail
Width Adjustment Rail
KY-600T thumb notch cutter — control panel and power module
Control & Power Module
Technical Specifications

KY-600T Full Parameter Sheet

Parameter Specification
ModelKY-600T
Blade Diameter20 mm — Customisable
Box Width Range22 – 320 mm
Cardboard Thickness1 – 4 mm
Production Speed30 pcs / min
Power Supply220 V, 50/60 Hz
Machine Dimensions600 × 320 × 180 mm
Machine Weight15 kg
Blade MaterialHigh-Speed Steel (HSS)
Warranty1 Year (Parts & Labour)

Custom specifications, voltage variants (110 V), and blade diameters available on request — .

Machine Demonstration

See the KY-600T in Action

Watch the full cutting cycle — clean semi-circle notch output, automatic feed, and 30 pcs/min sustained throughput on real cardboard stock.

How It Works

Four Steps From Box Blank to Finished Notch

1

Set Width Guide

Adjust the guide rail to match your box width (22–320 mm). No tools required — slide and lock in under 15 seconds.

2

Load Box Blanks

Feed formed cardboard boxes — chipboard to 4 mm greyboard — into the machine’s infeed channel.

3

Automatic Cutting

The 20 mm HSS blade rotates and punches a precise semi-circle thumb notch in a single downstroke at 30 cycles per minute.

4

Collect & Stack

Finished boxes exit the outfeed channel clean and ready for packing — no secondary finishing, trimming, or deburring required.

Application Gallery

Where the KY-600T Performs

Thumb notch application — luxury gift box packaging line
Luxury Gift Box Lines
Thumb notch application — jewellery and cosmetics rigid box production
Jewellery & Cosmetics Boxes
Thumb notch application — retail packaging and e-commerce mailer boxes
Retail & E-Commerce Packaging
Frequently Asked Questions

B2B Procurement Answers

The KY-600T handles cardboard from 1 mm thin chipboard up to 4 mm heavy greyboard stock, making it suitable for lightweight retail packaging through premium rigid gift boxes. If your application requires stock outside this range, contact our engineering team to discuss custom tooling options.
Yes. The standard blade is 20 mm HSS; however Kylin Machines offers customisable blade diameters for OEM and high-volume buyers. Please contact our technical sales team with your required notch radius and cardboard specification. Typical lead time for custom blade production is 10–15 working days.
The MOQ is 1 unit for standard configurations. Volume pricing tiers are available from 3 units upward. Distributors and OEM partners should request a formal quotation for annual framework agreements. We support dealer/reseller programmes with exclusive territory arrangements for qualifying partners.
Orders are prepared and quality-checked within 7–10 business days. Sea freight transit to North America and Europe typically takes 15–35 days depending on port of destination. Air freight options are available for urgent requirements — typical air transit is 5–10 days. All shipments are fully insured and include a detailed packing list and commercial invoice.
Every KY-600T ships with a 1-year warranty covering both parts and labour. Kylin Machines provides remote technical support via video call, comprehensive spare-parts availability, and an illustrated maintenance manual. On-site commissioning support can be arranged for large-volume orders. Post-warranty service contracts are also available.
No. The KY-600T runs on standard single-phase 220 V, 50/60 Hz power — the same supply used by a desktop computer or standard office equipment. No special wiring, phase balancing, or electrician installation is required, significantly reducing factory integration time and cost. A 110 V variant is available on request for North American markets.
Industry Insight

Thumb Notch Cutting in Modern Packaging: Why Precision Machinery Is No Longer Optional

The thumb notch — that small, ergonomic semi-circle cut into the lid edge of a rigid cardboard box — is one of the most overlooked functional details in packaging design. Yet it is the first tactile interaction a consumer has with a luxury gift, a jewellery piece, or a premium subscription product. When that notch is ragged, inconsistent, or manually cut, it communicates a quality gap that no amount of print finishing can recover.

“In premium rigid-box production, the thumb notch is a brand touchpoint. An imprecise cut is equivalent to a smudged logo — it tells the consumer that attention to detail ends at the surface.”

— Post-Press Engineering Review, Vol. 14

The Industrial Case for Dedicated Thumb-Notch Equipment

For packaging converters operating at scale — 500 to 50,000 boxes per week — manual thumb-notch cutting is not simply inefficient; it is a structural cost problem. Labour costs compound across shifts, injury rates rise with repetitive cutting motions, and quality variance creates downstream rework that eats into already narrow margins.

Dedicated thumb-notch cutting machines like the KY-600T address this at the source. By automating the cutting cycle, they remove operator variability, standardise notch geometry, and integrate cleanly into existing post-press lines alongside die-cutters, folder-gluers, and hot-foil units.

Selecting the Right Machine: Key Procurement Criteria

  • Width range flexibility: A machine covering 22–320 mm eliminates the need for multiple units across different SKU families.
  • Blade material and replaceability: HSS blades offer the best balance of edge retention and cost. Proprietary blade systems increase total cost of ownership; standard 20 mm tooling is widely available.
  • Throughput headroom: Always select a machine rated at least 20% above your current peak requirement to accommodate line expansion without re-procurement.
  • Power and footprint: Single-phase 220 V desktop units integrate into any facility without electrical modification. Three-phase machines require infrastructure investment before a single box is cut.
  • Vendor support depth: For global buyers, remote commissioning capability (video call support, illustrated manuals) and readily available spare parts are non-negotiable for minimising downtime.

Board Grades and Notch Quality: What the Data Shows

Independent testing across five common board grades — 1.2 mm grey chipboard, 1.8 mm solid bleached board, 2.5 mm greyboard, 3.0 mm duplex, and 4.0 mm laminated greyboard — demonstrates that HSS rotary blades maintain edge quality for an average of 12,000–18,000 cuts before requiring replacement or reconditioning. By contrast, manually applied utility knife cuts produce measurable fringing on boards above 2 mm thickness in virtually 100% of cases.

“At 30 cuts per minute, a single KY-600T can process a complete shift run of 14,400 boxes in eight hours — a task that would require four operators and produce inconsistent results by manual methods.”

— Production Efficiency Analysis, Kylin Machines Engineering

Integration Considerations for Packaging Line Managers

The KY-600T’s compact 600 × 320 × 180 mm footprint means it can be positioned at the exit of a die-cutting station or inline with a folder-gluer outfeed without re-engineering the production floor. At 15 kg, it is bench-transportable between workstations for facilities running multiple product types across a single line.

For facilities running both rigid boxes (greyboard) and semi-rigid packaging (chipboard), the same machine handles the full 1–4 mm thickness range — eliminating the changeover downtime that plagues multi-machine setups. The width guide adjusts without tools in under 15 seconds, making it practical for short-run, high-mix environments as well as dedicated high-volume production.

Total Cost of Ownership: A Practical Framework

When evaluating the KY-600T against manual methods or alternative machines, procurement teams should consider four cost categories: capital expenditure (machine purchase), consumables (HSS blade replacement), labour (single operator versus four manual cutters), and quality losses (rework and waste from inconsistent cuts). Across all four categories, dedicated rotary thumb-notch cutters consistently demonstrate payback periods of under six months at moderate production volumes.

Ready to Eliminate Manual Thumb-Notch Cutting?

Request a personalised quotation, custom blade specification, or a live machine demonstration from our technical sales team.

Email Us Directly

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

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