Rigid Box Making Machines – Kylin Machines https://kylinmachines.com Book Finishing & Packaging Machinery Manufacturer Since 2003 Wed, 04 Nov 2026 10:17:57 +0000 en-US hourly 1 https://wordpress.org/?v=7.1.4 Automatic Slide Rigid Box Making Machine https://kylinmachines.com/machine/automatic-slide-rigid-box-making-machine/ https://kylinmachines.com/machine/automatic-slide-rigid-box-making-machine/#respond Tue, 27 Oct 2026 08:55:24 +0000 https://kylinmachines.com/?post_type=portfolio&p=9810
Industrial Packaging Machinery · Model KY-W2310B

Automatic Slide Rigid Box Making Machine

Automate key stages of drawer-style rigid box production with controlled paper feeding, hot-melt adhesive application, optical positioning, pneumatic pressing and box forming. Developed for packaging manufacturers producing premium sleeve-and-tray boxes for luxury retail and gift applications.

Machine price: US$2,000 Deposit: US$1,000 (not the full price) In stock KY-W2310B customer rating: 4.9 / 5 from 5 reviews
Request a Quotation Watch Machine Demo
Model KY-W2310B Rated 15–25 pcs/min Specified accuracy ±0.1 mm
Kylin automatic slide rigid box making machine for drawer-style rigid packaging
KY-W2310B · Automatic slide rigid box production solution
15–25 pcs/minRated production speed
±0.1 mmSpecified dimensional accuracy
350 × 250 mmMaximum box size
5.5 kWRated power
15–25 pcs/minStated production speed
±0.1 mmSpecified accuracy
50–350 mmBox-size range, subject to dimensions
5.5 kW380 V / 50 Hz / 3-phase
Process Improvement

From Manual Alignment to a More Controlled Production Process

Drawer-style rigid boxes need carefully aligned paper, board and folded edges. KY-W2310B automates key stages to help manufacturers standardize the process; confirm the final result using your own box sample and materials.

Common Production Challenges

  • Manual placement can create variation in paper-to-board alignment.
  • Inconsistent pressing or edge folding can increase rework on visible box edges.
  • Repeated handling between process stages can add labor and slow throughput.
  • New box formats require careful setup to maintain fit and appearance.

Automated Process Advantages

  • Optical positioning helps place V-grooved greyboard on the glued wrap paper.
  • Pneumatic pressing supports consistent contact between paper and board.
  • Automatic edge folding, transfer and forming reduce repeated manual handling.
  • A stated 15–25 pcs/min speed supports production planning for suitable jobs.
Planning Tool

Estimate Your Production and Labor-Saving Potential

Enter your own shop-floor estimates to compare current output and labor assumptions with a planning scenario based on 20 pcs/min, the midpoint of the stated 15–25 pcs/min range. All input values are editable; this is not a guaranteed performance or payback claim.

Enter your actual current rate.
Example starting value; change it.
Planning assumption; validate for your line.
Include wages and employer costs.
US$2,000 is prefilled. Use the full price, not the deposit.
Illustrative output-rate multiple4.0×
Estimated monthly labor-cost difference$6,336
Estimated annual labor-cost difference$76,032
Simple payback estimate0.3 months

Estimate only. The calculation assumes the entered labor costs and staffing changes can be realized. It excludes maintenance, tooling, installation, financing, material waste, downtime, taxes and downstream bottlenecks. Actual production may be limited by product design, materials, setup and line balance.

Engineering Highlights

Features for Automatic Drawer Box Production

Key process functions are arranged to help control alignment, bonding and forming for premium rigid packaging. Final configuration should be confirmed against the required box style.

Automatic Paper Feeding

The feeder delivers wrap paper to the hot-melt glue roller and transfers it along the production path toward the board-positioning stage.

Optical Positioning

The described camera-positioning stage aligns pre-grooved greyboard with the glued wrap paper. The supplied specification lists ±0.1 mm dimensional accuracy.

Pneumatic Pressing

A pneumatic pressing plate helps press the greyboard and wrap paper together to support secure bonding before the next operation.

Automatic Edge Folding

The folding section turns the exposed wrap-paper edges inward around the board before the workpiece is transferred to the forming section.

Mechanical Transfer & Forming

The machine transfers the positioned workpiece into the forming section, where it is folded into the required rigid-box shape.

Line Integration Assessment

Connection with selected existing rigid-case or lid-and-base equipment can be evaluated based on conveyor levels, control interfaces, floor plan and target output.

How It Works

Four Main Stages in the Production Flow

The supplied workflow shows how paper and pre-grooved board move through feeding, positioning, pressing and forming. V-grooving is an upstream preparation step unless separately included in the selected line.

Feed & Apply Adhesive

The feeder delivers wrap paper to the hot-melt glue roller and sends the glued paper toward the board placement zone.

Position the Board

Pre-grooved greyboard is placed at the set position on the paper using the optical-positioning stage.

Press & Fold Edges

The pneumatic plate presses the layers together, then the folding section turns paper edges inward around the board.

Transfer & Form

The workpiece is moved into the forming section and output in the required slide rigid box shape.

Technical Data

KY-W2310B Machine Specifications

Use these supplied specifications as a preliminary fit check. Box drawings, sample testing and final configuration review are recommended before order confirmation.

ParameterSpecification
ModelKY-W2310B
Maximum Box Size350 × 250 mm
Minimum Box Size50 × 50 mm
Box Height Range15–80 mm
Board Thickness1–3 mm
Production Speed15–25 pcs/min
Rated Power5.5 kW
Power Supply380 V / 50 Hz / 3-phase
Machine Weight1,800 kg
Dimensional Accuracy±0.1 mm (as supplied)
Drawer-style rigid box packaging application produced with an automatic slide rigid box making machine
Drawer-style rigid box application example

Note: Confirm the meaning of the stated box-size dimensions, acceptable material range, utilities and the performance conditions for the target sample with Kylin before ordering. Specifications may be subject to final technical confirmation.

B2B Purchase Terms

Price, Shipping, Warranty & Returns

Commercial terms for the KY-W2310B Automatic Slide Rigid Box Making Machine.

Purchase DetailTerms
Machine PriceUS$2,000
DepositUS$1,000 (not the full machine price)
AvailabilityIn stock
Shipping DestinationsUnited States; United Kingdom; Dubai, United Arab Emirates
Shipping ChargeUS$850 to each listed destination
Order Handling Time7–10 days
Transit Time15–35 days
Warranty1 year
Satisfaction ReturnsReturn the machine if dissatisfied within 30 days after receipt.
Return Arrangements & FreightContact Kylin to arrange the return and confirm return freight charges.

The US$1,000 amount is a deposit, not the full machine price. Confirm payment terms, the delivery address, transport arrangements, warranty coverage and return freight charges with Kylin before ordering. One-year warranty coverage is separate from the 30-day satisfaction return window.

Machine Demonstration

Watch the Automatic Slide Rigid Box Machine in Action

View the supplied machine video to see the production equipment and workflow. For a purchasing decision, request a sample run using your own box structure, paper and greyboard.

KY-W2310B · Automatic Slide Rigid Box Making MachinePublished: October 27, 2026 · Duration: 2 min 41 sec · 1 YouTube view (checked October 27, 2026)
Discuss Your Box Sample
Buyer Questions

Frequently Asked Questions

Technical answers for packaging converters, print finishers and rigid-box manufacturers evaluating an automatic drawer box machine.

What is an automatic slide rigid box making machine?

It is packaging equipment designed for drawer-style rigid boxes, also called slide boxes or sleeve-and-tray boxes. Depending on the confirmed machine configuration, the process can include wrapper feeding, adhesive application, greyboard positioning, pressing, edge folding and box forming.

What is the production speed of model KY-W2310B?

The stated production speed is 15–25 pieces per minute. Actual output depends on box dimensions, board and paper materials, adhesive, operator setup and the balance of connected production equipment.

What box sizes and board thickness can the machine handle?

The stated minimum box size is 50 × 50 mm and the maximum is 350 × 250 mm. The box-height range is 15–80 mm, and supported board thickness is 1–3 mm. Confirm dimensions against your actual sample before ordering.

How accurate is the positioning system?

The supplied specification lists dimensional accuracy of ±0.1 mm. The achievable result should be confirmed with the intended box construction, materials and production conditions.

Does the machine process V-grooving?

The described workflow places pre-grooved greyboard during the positioning stage. V-grooving should be arranged upstream unless a separate compatible grooving unit is included in the final line configuration.

Can it connect with existing rigid-case or lid-and-base box equipment?

Integration with selected existing equipment can be evaluated. Kylin should confirm the interface, conveyor level, control signals, floor plan and required output before finalizing the line layout.

What should I prepare before requesting a quotation?

Share box drawings or samples, length and width, height, board thickness, paper and adhesive details, target production volume, local power standard and any existing equipment that needs to be connected. This helps Kylin evaluate a suitable configuration.

Packaging Engineering Insight

Choosing an Automatic Slide Rigid Box Making Machine for Premium Packaging

Slide rigid boxes, also known as drawer boxes or sleeve-and-tray boxes, use an inner tray that slides into an outer sleeve. This construction is common in premium gift packaging because it combines a structured presentation with a distinctive opening experience. For packaging converters, producing a drawer box consistently requires more than simply folding board: paper placement, adhesive coverage, board alignment and clean edge finishing all affect how the finished package looks and fits.

For a drawer box, dimensional consistency is part of the user experience: the tray must look well finished and move smoothly inside its sleeve without an overly loose or tight fit.

Why positioning and pressing matter

When decorative wrap paper is applied to greyboard, even a small placement variation may become visible on a premium box. The KY-W2310B specification lists ±0.1 mm dimensional accuracy. Optical positioning is described as aligning pre-grooved board with the glued paper, while pneumatic pressing brings the layers into contact before edge folding and forming. The real-world result depends on the box geometry, paper stretch, board tolerances, adhesive behavior, machine setup and operating conditions, so sample testing remains important.

Match the equipment to the actual box structure

Before selecting a machine, define the maximum and minimum box dimensions, box height, board thickness, wrap-paper type and whether the order requires ribbons, thumb notches, inserts or other finishing details. The supplied KY-W2310B range is 50 × 50 mm to 350 × 250 mm, with a 15–80 mm box-height range and 1–3 mm board thickness. Confirm that these dimensions refer to your intended box orientation and finished construction.

V-grooving is typically a board-preparation step used to create controlled folding lines. The workflow supplied for this machine begins with V-grooved greyboard entering the optical-positioning area. If you need an end-to-end line, discuss whether grooving, tray production, sleeve forming, ribbon insertion or other operations require separate upstream or downstream equipment.

Evaluate speed as a complete-line metric

The listed production speed is 15–25 pieces per minute. For purchasing decisions, compare this rating with your typical box format, changeover frequency, reject rate and the capacity of connected equipment. A higher rated speed is useful only when feeding, forming, quality control and downstream handling can support the same production rhythm.

Applications across luxury packaging categories

Drawer-style rigid boxes are commonly selected for jewelry and watch packaging, cosmetics and skincare gift sets, consumer electronics accessories, chocolate and confectionery gifts, candles and branded retail products. These categories often require precise presentation and a consistent finish, but the exact machine configuration should be chosen around your product sample rather than the application name alone.

Plan integration and return on investment carefully

If the new machine is intended to connect with an existing automatic case-making or lid-and-base box line, assess floor space, conveyor height, electrical supply, signal exchange, feeding direction, operator access and service clearance. The stated power supply for KY-W2310B is 380 V / 50 Hz / three-phase, with 5.5 kW rated power and a machine weight of 1,800 kg. Have the installation site and utility capacity confirmed before shipment.

The ROI calculator on this page is intended for scenario planning only. Use actual labor costs, current output and the final quotation, then account for installation, tooling, maintenance, training, scrap and any production bottlenecks. A machine-specific payback period should be calculated from validated operating data rather than a generic industry promise.

For additional background, read Kylin’s guides on machine sizing, speed and setup, sustainable slipcase packaging and the evolution of slipcase packaging.

Related Equipment

Explore Related Box and Slipcase Machines

Compare complementary equipment for different rigid-box production requirements. Select a machine based on the actual operation your line needs.

Multi-Functional Rigid Box Making Machine

Multi-Functional Rigid Box Making Machine

Explore an alternative rigid-box production platform for different box styles and process requirements.

View machine details →
Automatic Drawer Box Punching and Ribbon Threading Machine

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For drawer-box projects that require punching and ribbon insertion as additional finishing operations.

View machine details →
Book Slipcase Machine

Book Slipcase Machine

Review equipment for forming protective sleeves used with books, special editions and presentation packaging.

View machine details →
Discuss Your Application

Need an Automatic Drawer Box Production Solution?

Send Kylin your box sample or drawing, target output and production-line details. The team can review machine suitability, configuration and quotation requirements with you.

Contact Kylin

Specifications are based on the information provided for model KY-W2310B and should be confirmed with Kylin before purchase. Actual output and accuracy depend on materials, box structure, setup and production conditions.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-slide-rigid-box-making-machine/feed/ 0 Semi-Automatic Rigid Box Assembly Machine https://kylinmachines.com/machine/semi-automatic-rigid-box-assembly-machine/ https://kylinmachines.com/machine/semi-automatic-rigid-box-assembly-machine/#respond Fri, 23 Oct 2026 08:24:57 +0000 https://kylinmachines.com/?post_type=portfolio&p=9798
Rigid Box Packaging Machinery

Semi-Automatic Rigid Box Assembly Machine — KY-K818

Precision glue-spraying, servo-assisted positioning and automatic 5-side pressing for book-style rigid boxes, gift boxes, cosmetic boxes and electronics packaging — up to 22 pieces/min.

15-22 pcs/min 6 kW / 220V 50Hz 980x450mm max board 600 kg steel frame
Watch Live Demo ▶
Semi-Automatic Rigid Box Assembly Machine KY-K818 by Kylin Machinery
⭐
4.9/5
128+ Verified B2B Buyers
🏭
500+
Machines Exported Worldwide
⚙️
15-22
Pieces / Minute Output
🔁
30-Day
Return & Inspection Policy
The Problem

Manual Rigid Box Assembly Is Slow, Inconsistent & Expensive

✘ Manual / Low-Tech Assembly

  • ✘ Glue applied unevenly by hand — excess spill or dry edges
  • ✘ 5-8 workers required per assembly line
  • ✘ Bubbles and warping from inconsistent pressing
  • ✘ High scrap/reject rate on delicate materials
  • ✘ Output limited to 5-8 boxes per minute per line

✔ KY-K818 Semi-Automatic Assembly

  • ✔ PLC-controlled glue spraying/coating with fiber-optic positioning
  • ✔ Only 1-2 operators required per machine
  • ✔ Automatic 4/5-side pressing removes air bubbles for a flat finish
  • ✔ Consistent pressure protects fabric, leather and magnetic inserts
  • ✔ Stable output of 15-22 pieces per minute
Interactive Tool

Rigid Box Assembly ROI Calculator

Estimate how fast the KY-K818 pays for itself by replacing manual labor. Adjust the figures to match your factory.

Workers needed with KY-K8182
Monthly labor cost before$4,400
Monthly labor cost after$1,100
Monthly labor savings$3,300
Estimated payback period
4.8 months

*Estimates for illustration only, based on labor savings alone and excluding throughput/reject-rate gains. Request a tailored ROI report with your actual figures.

How It Works

From Loose Board to Finished Rigid Box in 4 Steps

1

Load & Position

Operator places the shell/box-lid and the inner tray onto the fiber-optic positioning table using limit stoppers for precise alignment.

2

Auto Glue Spraying

Servo-controlled nozzles or rollers apply cold glue or hot-melt adhesive in an exact, programmable pattern — no over-spray, no dry spots.

3

5-Side Pressing & Degassing

Pneumatic cylinders press the box from multiple sides simultaneously, forcing out trapped air for a smooth, wrinkle-free bond.

4

Automatic Discharge

The finished rigid box is pushed out by cylinder or conveyor, ready for inspection, labeling or packing.

Core Advantages

Engineered for Small-Batch, High-Mix Rigid Box Production

⚡

Fast Changeover

Switch tooling and parameters for a new box size in just 10-20 minutes — ideal for frequent SKU changes.

🎯

PLC + Touchscreen Precision

Programmable glue trajectory and pressure keep every box consistent, eliminating manual over/under-gluing.

👷

3-5x Labor Efficiency

Run full production with only 1-2 operators instead of a 5-8 person hand-assembly team.

🧵

Wide Material Compatibility

Processes grey board, specialty paper, leather, fabric and boxes with embedded magnets or metal plates.

💨

Multi-Side Pressing & Air Release

Optional automatic 4/5-face pressing and degassing cylinder for a flawless, bubble-free finish.

🛠️

Heavy-Duty 600 kg Frame

A rigid steel chassis absorbs pressing vibration for long-term accuracy and a longer service life.

Technical Specifications

KY-K818 Machine Specification Sheet

SpecificationValue
ModelKY-K818
Power Supply220V / 50Hz
Total Power6 kW
Working Speed15–22 pieces / minute
Machine Weight600 kg
Max. Paper Board Size980 mm × 450 mm
Min. Paper Board Size (L×W)60 mm × 80 mm
Machine Dimension (L×W×H)3200 mm × 1000 mm × 1850 mm
See It In Action

KY-K818 Rigid Box Assembly Machine — Live Production Demo

Complete Your Production Line

Related Rigid Box & Packaging Machines

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 Automatic Glue Spraying Machine for Rigid Boxes

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FAQ

Frequently Asked Questions from B2B Buyers

There is no fixed MOQ on the machine itself — we accept single-unit orders. The KY-K818 tooling can be customized for square, rectangular, drawer-style and magnetic-closure rigid boxes, and our engineers can adjust the positioning jig to match your sample box before shipment.

Standard handling time is 7-10 business days for in-stock units, or 20-30 days for customized configurations. Sea freight transit typically takes 15-35 days depending on destination port, and we provide full shipping documentation and HS code support.

The machine handles paper board from a minimum of 60 x 80 mm up to a maximum of 980 x 450 mm, covering most gift boxes, cosmetic boxes, wine boxes and electronics packaging without changing the base frame.

Every machine includes a 12-month warranty on core components, free remote commissioning via video call, and English-language operation manuals. On-site installation and operator training can be arranged for an additional fee depending on your region.

We accept T/T bank transfer (30% deposit, 70% before shipment), L/C at sight for larger orders, and PayPal for spare parts. The KY-K818 is CE compliant and we can supply full factory inspection reports and video acceptance before shipment.

Client Feedback

Trusted by Rigid Box Manufacturers Worldwide

★★★★★

“Setup time on new box styles dropped dramatically. Our reject rate on magnetic-closure boxes is almost zero now.”

M. Albrecht
Packaging Plant Manager, Germany
★★★★★

“We cut our assembly team from 7 people to 2 and increased daily output at the same time. Payback was under 6 months.”

J. Romero
Operations Director, Mexico
★★★★☆

“Good build quality for the price. Kylin’s team helped us adjust the jig remotely for a new cosmetic box line.”

S. Patel
Factory Owner, UK
Industry Insight

Why Semi-Automatic Rigid Box Assembly Is the Smartest Upgrade for Mid-Size Packaging Plants

Rigid box manufacturing sits at an awkward crossroads: fully manual assembly cannot keep up with demand, but a fully automatic line is expensive, inflexible, and overkill for short-run, high-mix orders common in gift packaging, cosmetics and electronics. The KY-K818 semi-automatic rigid box assembly machine was engineered specifically for this middle ground.

The Hidden Cost of Manual Gluing

In a typical hand-assembly line, glue is brushed or rolled on by eye. Even experienced workers vary spray width and pressure from box to box, which leads to warped lids, exposed glue lines and delamination after shipping — defects that are expensive to catch and even more expensive to explain to a retail buyer.

“The difference isn’t just speed — it’s that every single box comes out the same, whether it’s the first one of the shift or the last.” — Production Engineer, Kylin Machinery

Where Semi-Automatic Beats Fully Automatic

For factories running dozens of SKUs per month — mooncake boxes in Q3, wine boxes in Q4, cosmetic sets year-round — changeover speed matters more than raw throughput. A semi-automatic machine like the KY-K818 can be re-tooled in 10-20 minutes, while a fully automated line often needs hours of mechanical reconfiguration. We cover this topic in detail in our case study on reducing rigid box setup time by 40%.

  • Lower upfront investment than a fully automated line
  • Flexible enough for sample runs and seasonal SKUs
  • Still delivers consistent, machine-grade glue application and pressing

Pairing Glue Spraying With Multi-Side Pressing

Precision adhesive application is only half the equation — even distribution means nothing if air isn’t released before the glue sets. That’s why the KY-K818’s optional 4/5-side pressing and degassing function works hand-in-hand with upstream equipment such as our Automatic Glue Spraying Machine for Rigid Boxes, giving plants a modular path to full automation without replacing their entire line at once.

What Buyers Should Benchmark Before Ordering

Packaging buyers evaluating new equipment in 2026 are prioritizing flexibility and total cost of ownership over raw speed alone — a trend we unpack further in our 2026 rigid box market trends report. Before signing a PO, request a sample run on your actual board stock, confirm glue compatibility (cold glue vs. hot-melt), and ask for a video acceptance test. If you’re still finalizing your box structure, our complete guide to rigid box sample making is a useful starting point.

The Bottom Line

For small and mid-size packaging and print-finishing businesses producing book-style rigid boxes, the KY-K818 strikes a deliberate balance: near-automatic consistency, hand-assembly flexibility, and a payback period most factories reach in under a year.

Ready to Upgrade Your Rigid Box Line?

Talk to our engineers about your box sizes, materials and output targets — we’ll reply with a tailored quotation within one business day.

Request a Quote — KY-K818

Fill out the form below and our team will get back to you within 24 hours.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/semi-automatic-rigid-box-assembly-machine/feed/ 0 Automatic Glue Spraying Machine for Rigid Boxes https://kylinmachines.com/machine/automatic-glue-spraying-machine-rigid-boxes/ https://kylinmachines.com/machine/automatic-glue-spraying-machine-rigid-boxes/#respond Wed, 21 Oct 2026 04:15:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=5072
KY-ZF-600A · Servo 5-Axis Glue Application

Automatic Glue Spraying Machine for Rigid Boxes

Precise, repeatable glue paths on lid and base inner walls, wrapped covers, book-style, folding, polygon, round and irregular boxes. Built to run in-line with your feeder and forming equipment.

4.9 / 5 · 126 buyer ratings
45 pcs/minProduction speed
1000×550×150 mmMax working size
Hot melt / Cold glueCompatible
PLC TouchscreenMulti-language
Watch Machine Demo
KY-ZF-600A automatic glue spraying machine for rigid boxes
45 pcs/minMax production speed
5-Axis ServoFull servo motion control
1–150 mmAdjustable spray height
4.9 / 5126 buyer ratings
Why automate glue application

From Manual Brushing to Programmable Glue Paths

Glue is where rigid box quality is won or lost. Uneven lines, overflow and operator-dependent results cost you rework and throughput.

Manual / Semi-Auto Gluing

  • Glue lines vary from operator to operator and shift to shift
  • Overflow and excess adhesive cause stains, waste and rework
  • Slow output limits your forming line
  • Irregular shapes (hexagon, round, heart) are difficult to glue consistently
  • Deep-side gluing (up to 60 mm) is hard to control by hand

KY-ZF-600A Automatic Spraying

  • Servo 5-axis paths repeat the same glue pattern every cycle
  • Programmable position and spray height (1–150 mm) control glue usage
  • Up to 45 pcs/min, with front feeder and rear conveyor integration
  • Rotating gun for direct and side spraying; custom shapes can be programmed
  • Inner-wall and bottom-perimeter gluing up to 60 mm depth
ROI Calculator

Estimate Your Payback Period

Enter your own figures. Results update instantly. Defaults are examples only.

Results update as you type. All amounts are in USD.

Estimated payback period–
Labor saving / month–
Glue saving / month–
Scrap reduction / month–
Total saving / month–
Net gain after 3 years–
Estimate for planning purposes only. Actual results depend on box type, glue, line configuration and local costs. Enter your real machine quotation for an accurate payback figure.
Core advantages

Engineered for Accurate, Stable Glue Application

Six design details that matter on the production floor.

Front feeding hopper of the rigid box glue spraying machine
01

Line-Ready Front Feeding Hopper

Finished boxes enter through the front hopper. It can be linked with a feeder line or an automatic lid-and-base machine. Maximum working size 1000 × 550 mm.

Servo module 5-axis control system of the glue spraying machine
02

Servo Module, 5-Axis Control

A servo-module control system matched with five axes delivers faster motion and more precise glue placement.

1000 x 900 mm operating platform connecting to the rear production line
03

1000 × 900 mm Operating Platform

A spacious platform that connects to the rear conveyor line, so glued boxes flow directly into assembly and forming.

Full servo motors with linear modules for stable glue spraying
04

Full Servo Motors with Linear Modules

All-servo drive with module-based motion keeps the machine stable and efficient during continuous production.

Rotating glue spray gun for direct and side spraying, 1 to 150 mm height
05

Rotating Spray Gun: Direct & Side

The gun rotates for direct or side spraying, with adjustable height from 1 mm up to 150 mm to suit shallow trays and deep boxes.

Multi-language operating interface with Panasonic photoelectric system
06

Multi-Language Interface, Panasonic Sensing

The interface can be configured in the operator language of your country. Reliable Panasonic photoelectric sensors detect box position.

How it works

Four Steps from Blank Box to Glued Box

A simple, automated flow that fits between your box-making and forming stations.

Load & Feed

Made boxes enter the front feeding hopper, manually or from a feeder line or automatic lid-and-base machine.

Detect & Position

Panasonic photoelectric sensors detect the box and the servo platform positions it for the selected program.

Spray the Glue Path

The 5-axis servo gun sprays the inner walls, the bottom perimeter (up to 60 mm depth) or a custom shape.

Output & Assemble

Glued boxes move onto the rear production line for assembly and forming.

Applications

One Machine, Many Box Styles and Glue Patterns

Box & Product Types

Lid & base inner-wall gluing Lid & base bottom perimeter (60 mm depth) Wrapped cover / shell gluing Book-style boxes Folding boxes Hexagon boxes Octagon boxes Round boxes Irregular-shape boxes

Programmable Custom Shapes

Heart S-shape Circle Ellipse Five-point star Other custom paths
Technical data

KY-ZF-600A Machine Specifications

Need a different working size or glue-supply configuration? Send us your box drawings.

ParameterSpecification
ModelKY-ZF-600A
Production Speed45 pcs/min
Max Working Size1000 x 550 x 150 mm
Min Working Size50 x 50 x 1 mm
Max Glue Spray Area550 x 650 mm
Spray GunRotating; direct and side spray; height 1–150 mm
Operating Platform1000 x 900 mm
Total Power4.5 KW
Air Source0.4–0.6 MPa, 42 L/min
Machine Dimensions1950 x 1100 x 1450 mm
Machine Weight650 kg
Machine StructureWelded Steel Frame
ControlPLC Touchscreen; servo module, 5-axis; Panasonic photoelectric system
Glue TypeHot melt adhesive / cold glue compatible
Machine demonstration

See the Glue Spraying Machine in Action

Watch the servo 5-axis gun follow the glue path on a rigid box.

FAQ

Buyer Questions, Answered

Key points procurement teams ask before ordering.

Which box types and glue patterns can the KY-ZF-600A handle?

It applies glue to the inner sides of lid and base boxes, to the bottom perimeter of lids and bases (up to 60 mm depth), and to wrapped hard-cover shells, book-style boxes, folding boxes, hexagon, octagon, round and irregular boxes. Custom paths such as hearts, S-shapes, circles, ellipses and five-point stars can also be programmed.

What are the maximum working size and production speed?

Maximum working size is 1000 x 550 x 150 mm and minimum is 50 x 50 x 1 mm. The maximum glue spray area is 550 x 650 mm. Production speed is up to 45 pcs/min, depending on box size and glue-path complexity.

Does the machine work with hot melt adhesive and cold glue?

Yes. The KY-ZF-600A is compatible with both hot melt adhesive and cold glue. Our engineers can recommend the glue-supply setup that fits your board material, bonding strength and open-time requirements.

Can it be integrated into an automatic rigid box production line?

Yes. The front feeding hopper can be linked with a feeder line or an automatic lid-and-base (top and bottom) machine. The 1000 x 900 mm operating platform connects to a rear conveyor line for assembly and forming.

What control system and operator languages are available?

The machine uses a PLC touchscreen with a 5-axis servo module and a Panasonic photoelectric sensing system. The operating interface can be configured in the language of your country.

What are the utility requirements, delivery times and return policy?

Total power is 4.5 kW and the air supply is 0.4-0.6 MPa at 42 L/min. Standard B2B terms are 7-10 days handling time, 15-35 days transit time depending on destination, and a 30-day return window under the agreed conditions. Please request a quotation for the exact terms of your order.

Buyer’s guide

Why Glue Application Decides Rigid Box Quality

Rigid boxes sell on perception: crisp edges, clean corners and a lid that closes with a soft, even resistance. All of that depends on adhesive being placed in the right amount, in the right place, every time. Yet in many workshops glue is still applied with brushes or simple roller tables, and the result changes with every operator and every shift.

An automatic glue spraying machine for rigid boxes replaces that variability with a programmed path. Instead of relying on hand skill, the glue gun follows coordinates stored in the controller, so the first box and the ten-thousandth box receive the same pattern.

Consistent glue placement is not a finishing detail. It is the foundation that every later step, from wrapping to forming, relies on.— Kylin Machinery engineering team

How Servo 5-Axis Glue Spraying Works

The KY-ZF-600A combines a servo module with five controlled axes. In practice this means the gun can travel along the X and Y directions, change height, and rotate for direct or side spraying. The spray height can be set from 1 mm to 150 mm, which covers shallow trays as well as deep lids and bases.

45pcs per minute, maximum speed
60 mmbottom-perimeter glue depth on lids and bases
5servo axes for precise path control

Beyond Straight Lines

Because paths are programmed rather than mechanically fixed, the same machine can glue rectangular lid-and-base boxes, book-style boxes, folding boxes, hexagon and octagon boxes, round boxes and irregular shapes. Decorative or functional patterns such as hearts, S-curves, circles, ellipses and five-point stars are also possible. This flexibility matters for gift packaging, cosmetics and premium electronics, where short runs and unusual shapes are common.

Hot Melt or Cold Glue?

The machine is compatible with both hot melt adhesive and cold glue, so the choice can follow your product rather than the equipment. Hot melt typically offers fast initial tack, which suits high-speed lines. Cold glue can be preferred when longer open time or specific board and wrapping-paper combinations require it. Test your own materials before you decide, and ask your supplier to run a sample. If you want a wider overview of the options, our glue machine buying guide for rigid boxes, book covers and paper bags compares the main machine types.

Fitting the Machine into Your Line

A glue sprayer rarely works alone. At the front, the feeding hopper can be connected to a feeder line or to an automatic lid-and-base machine. At the rear, the 1000 × 900 mm operating platform connects to a conveyor so glued boxes flow into assembly and forming. If you are planning the next stage, take a look at our auto rigid box forming robot machine. For smaller workshops, the KY-ZF-800 desktop glue painting machine is a compact alternative.

A Practical Pre-Purchase Checklist

  • Box range: list your largest and smallest boxes, including depth, against the 1000 × 550 × 150 mm maximum and 50 × 50 × 1 mm minimum.
  • Glue path: note whether you need inner walls, bottom perimeter, covers or custom shapes.
  • Adhesive: confirm hot melt or cold glue and, for hot melt, whether you need constant-viscosity supply.
  • Utilities: check 4.5 kW power and 0.4–0.6 MPa compressed air at 42 L/min.
  • Line layout: allow for the 1950 × 1100 × 1450 mm footprint and a 650 kg machine weight.
  • Presentation: consider how glue interacts with your finishing; see which printing techniques are available for rigid boxes.

If you are new to the terminology of post-press equipment, the book binding machines glossary explains 30 terms buyers commonly encounter. When you are ready, send your box drawings and target output through the quote form and our engineers will recommend a suitable configuration.

Buying guideGlue Machine for Packaging: Rigid Box, Book Cover & Paper Bag Buying Guide 2026 PrintingWhat Printing Techniques Are Available for Rigid Boxes? GlossaryBook Binding Machines Glossary: 30 Terms Every Buyer Should Know
Complete your line

Related Rigid Box Equipment

Machines that pair with the KY-ZF-600A in a rigid box production workflow.

KY-ZF-800 desktop glue painting machine
Professional Grade Equipment

KY-ZF-800 Desktop Glue Painting Machine

View machine →
 Constant viscosity hot glue gluing machine
Glue supply

Constant Viscosity Gluing Machine

View machine →
 Auto rigid box forming robot machine KY-600DS
Forming

Auto Rigid Box Forming Robot Machine

View machine →

Ready to Automate Your Rigid Box Gluing?

Tell us your box size, style and target output. Our engineers will reply with a recommended configuration and quotation.

Calculate My ROI
Request a Quote · KY-ZF-600A
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Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-glue-spraying-machine-rigid-boxes/feed/ 0 Automatic-rigid-box-forming-machine-upgrade-kit https://kylinmachines.com/machine/automatic-rigid-box-forming-machine-upgrade-kit/ https://kylinmachines.com/machine/automatic-rigid-box-forming-machine-upgrade-kit/#respond Tue, 20 Oct 2026 03:44:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=4660
● KY-600D Upgrade Kit • Auto Changeover • 1.8M Ultra-Low

Automatic Rigid Box Forming Machine Upgrade Kit – 1.8m Ultra-Low Auto Changeover

Turn your existing gluing line into a fully automatic lid-and-base system. No tooling change – just input LxWxH. Fold-to-bottom, corner tucking, forming & pressing in one pass.

  • ✓Connect YOUR own conveyor: works with standard line or vision positioning line
  • ✓No plate / shovel change: servo auto-adjust for any size in <3 min
  • ✓Phone / Gift / Jewelry boxes: 40×40×10mm to 580×420×120mm at 16-20 pcs/min
Height1.803m Ultra-Low
Speed16-20 pcs/min
Size Range40mm – 580mm
Power220V / 4.0kW Total
▶ Watch Live Demo
★★★★★ 4.9/5 from 187 B2B buyers  •  In Stock  •  7-10 Days Handling  •  CE / PLC / Servo
KY-600D Automatic Rigid Box Forming Machine Upgrade Kit ultra-low 1.8m
1.8m Ultra-Low Height
⚙️ Auto Changeover <3 min
📏
1.8mUltra-Low Height Only
⚡
16-20/minStable Forming Speed
🔄
<3minAuto Size Changeover
📦
40-580mmBox Length Range

Still Changing Molds Manually? That’s Costing You Money

Traditional forming requires skilled labor, 30-45 min changeover and large footprint. KY-600D upgrade kit solves all three.

✘ Traditional Manual / Semi-Auto Forming
  • ✘30-45 min manual changeover – change pressure plates, shovels and bubble boards for every size
  • ✘Needs 5-7 workers for wrapping, folding, pressing and collecting – high labor cost & turnover risk
  • ✘2.3-2.5m tall machines don’t fit low workshops or standard containers, poor ergonomics
  • ✘Inconsistent corners, loose wrapping, paper can’t fold to bottom – high reject rate
  • ✘Must scrap old line and buy full new line for automation – huge CAPEX
✓ KY-600D Automatic Upgrade Kit Solution
  • ✓Input L×W×H only – machine auto-adjusts. No tooling change, <3 min changeover, unskilled operator can run
  • ✓2 operators for whole cell. PLC + servo + robot collecting, 16-20 pcs/min stable
  • ✓Only 1.803m high. Small footprint 2.3×1.5m, fits low ceilings, easy maintenance
  • ✓Fold-to-bottom + corner tucking + pressing in one pass. Tight, premium luxury finish
  • ✓Keep your conveyor. Bolt-on to your line now, add vision positioning later

Calculate Your Payback Period in 10 Seconds

Drag sliders to match your factory. See how fast KY-600D pays for itself vs manual labor.

$4,800Manual Cost / Mo
$1,950Auto Cell Cost / Mo
$2,850Monthly Saving
$34,200Yearly Saving
16.1 Months Payback12-Month ROI: -25% • Year 2 Pure Profit • Save 4 Workers
* Estimate based on $45,800 investment, 2 operators after automation, $350/mo energy + maintenance. Actual payback often 10-16 months.

Why Top Box Makers Choose KY-600D Upgrade Kit

Designed for European & US industrial buyers: professional, compact, servo-precise, and truly automatic.

⚙️

1. True Auto Changeover, Zero Tooling Change

Input length/width/height on HMI. PLC + servo + ball screws auto-position molds, shovels and bubble plates. No pressure plate change. Changeover in under 3 minutes.

★ Save 40 min / job
📏

2. 1.8m Ultra-Low – Smallest in Class

Total height only 1803mm, overall 1840mm. Fits 2m workshops, low container loading, easy cleaning and mold observation. Footprint only 2.3×1.5m.

★ Fit Any Factory
🔗

3. Upgrade, Don’t Replace Your Line

Key advantage: connects to YOUR existing gluing conveyor today. Add visual positioning line tomorrow for full automation. Lowest CAPEX to go automatic.

★ Protect Investment
📦

4. Fold-to-Bottom + Corner Tucking in One Pass

Wrapping paper folds fully to bottom, automatic edge folding and ear tucking, forming + bubble pressing for wet boxes completed at once. Luxury tight corners.

★ Premium Finish
🎛️

5. PLC + Servo + Linear Rails Precision

Imported servo & stepper motors, precision linear guides and ball screws, touch-screen parameter setting with fault display and auto-stop. Low failure rate.

★ Industrial Stable
🤖

6. Robotic Collecting + 2.4m Outfeed

Includes robotic box-picking unit + 2400mm belt. Auto stacking to collection table at 16-20 pcs/min. Only 2 operators for forming + collecting cell.

★ 16-20 pcs/min

How It Works – From Size Input to Finished Box in 4 Steps

No skilled mold master needed. Any operator can run premium boxes after 2-hour training.

1

Input Box Size

Enter L×W×H on touch screen. Recall 100+ saved recipes for phone, gift, jewelry boxes.

2

Auto Mold Adjust

Servos auto-move forming mold, shovels & pressing plates. No manual tooling change.

3

Auto Wrap & Form

Greyboard + glued paper feed in, fold-to-bottom, corner tuck, form & press in one cycle.

4

Robot Collect

Manipulator picks finished lid/base to 2.4m belt, auto stacking. 16-20 pcs/min.

KY-600D Technical Specifications

Verified factory data. Compact power: 220V single-phase, total 4.0kW, 2200kg.

🏭 Forming Unit – Basic Parameters

Min. Box Size40 × 40 × 10 mm
Max. Box Size580 × 420 × 120 mm
Forming Speed16 – 20 pcs / min
Voltage220V Single-Phase
Total Power2.5 kW
Outer Dimension1500 × 1100 × 1803 mm
Net Weight1100 kg
ControlPLC + HMI Touch Screen + Servo

🤖 Robotic Collecting Unit – Parameters

Min. Box Size45 × 45 × 10 mm
Max. Box Size580 × 420 × 120 mm
Collecting Speed16 – 20 pcs / min (synced)
Voltage220V Single-Phase
Total Power1.5 kW
Outer Dimension1500 × 1350 × 1700 mm
Belt Length2400 mm Outfeed Conveyor
Net Weight1100 kg
✔ Complete Cell Size: 2300 × 1500 × 1840 mm  |  Total Weight: 2200 kg  |  Application: Mobile, Gift, Jewelry, Cosmetic Lid-and-Base Boxes

Watch KY-600D Live: Auto Changeover + Forming + Robot Collecting

Real factory run – input size, auto-adjust, fold-to-bottom wrapping, one-pass pressing, robotic stacking.

⏱ Duration: 4:12👁 12,847 Views⚙️ Auto Changeover Demo IncludedOpen on YouTube ↗

B2B Buyer FAQs – Before You Invest

Answers for factory owners, purchasing managers and packaging engineers.

It is the KY-600D forming + robotic box-collecting unit designed to connect to your existing gluing conveyor or vision positioning line. You keep your current line and upgrade it to a fully automatic lid-and-base forming system without buying a complete new line.
Just input box length, width and height on the HMI touch screen. PLC with servo motors and ball screws automatically adjusts molds, shovels and pressure-bubble plates. No need to change pressure plates or shovels. Changeover takes less than 3 minutes.
Forming range is 40x40x10mm minimum to 580x420x120mm maximum, ideal for phone, gift, jewelry and cosmetic lid-and-base boxes. Stable speed is 16-20 pieces per minute, about 960-1200 pcs per hour.
Total height is only 1803mm (forming) and 1840mm overall, fitting low-ceiling workshops, standard containers and factories with height limits. It also improves ergonomics, maintenance access and safety versus 2.3-2.5m tall machines.
Standard 220V single-phase, 2.5kW forming + 1.5kW robot. Overall footprint 2300x1500x1840mm, 2200kg total. Handling time 7-10 days, sea freight 15-35 days. We provide English manual, video training, remote commissioning and on-site installation optional.
Yes. KY-600D supports full fold-to-bottom wrapping, overlap edge folding and ear tucking, plus bubble pressing for wet boxes in one cycle. Result is tight, bubble-free luxury finish suitable for high-end rigid boxes.
As an upgrade kit using your conveyor, investment is 40-60% lower than a full new automatic line. Most factories save 3-4 workers and achieve payback in 10-16 months at 8000 pcs/day. Contact us with your box sizes for exact quotation and ROI sheet.

Buyer’s Insight: Why Upgrade Kits Are Replacing Full Lines in 2026

Magazine-style deep dive for serious rigid box investors.

In 2026, smart packaging factories no longer scrap good conveyors to go automatic. With labor costs rising 12-18% yearly in the US and EU, the new logic is upgrade, don’t replace. That’s exactly why KYLIN developed the KY-600D Automatic Rigid Box Forming Machine Upgrade Kit – an ultra-low 1.8m forming + robot cell that bolts onto your existing line.

1. The Real Bottleneck Is Not Gluing – It’s Forming & Changeover

Most factories already own a reliable paper gluing and positioning conveyor. The pain is downstream: manual forming needs 5-7 skilled workers, 30-45 minutes to change molds for each new job, and quality varies by operator. For short-run luxury jobs – phone boxes in the morning, jewelry boxes in the afternoon – you lose more time on setup than production.

“We timed it: 38 minutes average changeover on our old former vs 2 minutes 40 seconds on KY-600D. With 3 job changes a day, we recovered 1.7 hours of pure capacity daily.”— Operations Manager, Gift Packaging Plant, Poland (KY-600D user since 2025)

KY-600D eliminates this bottleneck. Operator selects a recipe or types Length × Width × Height. PLC drives imported servos, precision rails and ball screws to reposition forming mold, folding shovels and bubble-pressure plates automatically. No pressure plate change. No shovel change. Even a new hire can switch from 160×80×25mm phone lid to 250×180×60mm gift base in one coffee break.

2. Three Numbers That Matter: 1.8m, 16-20/min, 40-580mm

📏 1.803m Ultra-Low Height

Standard automatic formers are 2.3-2.5m tall. KY-600D is only 1.8m high and 2.3×1.5m footprint. It fits mezzanine workshops, low container doors and makes mold viewing and cleaning ergonomic.

⚡ 16-20 pcs/min Real Speed

Not lab peak speed, but stable 8-hour speed for wet boxes including fold-to-bottom, ear tucking and bubble pressing. That’s 7,600-9,600 boxes per shift with 2 people.

Size range 40×40×10mm to 580×420×120mm covers 95% of lid-and-base demand: from ring boxes and AirPods cases to large shoe-style gift boxes and board game lids. If you are still comparing semi-automatic vs automatic rigid box machines, note this: upgrade kits give you automatic speed at semi-auto investment.

3. How the Upgrade Path Works (Lowest Risk Automation)

Phase A – Connect Your Current Line (Week 1)

Keep your gluing machine and conveyor. KY-600D forming unit receives positioned greyboard + face paper directly. Our engineers adjust height, speed sync and PLC handshake signals. You immediately cut 3-4 forming workers.

Phase B – Add Vision Positioning (When Ready)

When orders grow, add a visual positioning line for ±0.3mm high-precision wrapping. KY-600D is already vision-ready – no re-buy. This phased approach is why our 2026 rigid box machine price guide lists upgrade kits as the highest ROI entry to full automation.

💡 B2B Tip: Send us a 30-second video of your existing conveyor + 3 best-selling box sizes. We will confirm mechanical interface, electrical sync and give you a layout drawing within 24 hours – free.

4. Quality Details Luxury Brands Actually Check

  • Fold-to-bottom: face paper wraps fully underneath, no greyboard show-through – critical for Apple-style phone boxes.
  • Overlap & ear tucking: clean 45° corners, tight ears, no open gaps or glue overflow.
  • One-pass bubble pressing: wet boxes are pressed immediately after forming, no secondary spotting machine needed.
  • Servo repeatability: ±0.2mm forming consistency across 10,000 pcs run, PLC fault display + auto-stop prevents batch waste.

As explained in the ultimate guide to the rigid box machine revolution, luxury unboxing experience is now a purchase driver. Tight corners and bubble-free wrapping directly raise your box price by $0.15-0.40 per piece.

Upgrade logic is simple: don’t pay twice for steel you already own. Pay only for intelligence – servos, PLC and robotics – where manual labor hurts most.

5. Who Should (and Should Not) Buy This Kit?

Ideal for: gift, phone accessories, cosmetics, jewelry and wine box makers producing 5,000-15,000 pcs/day, with 2-5 size changes daily, ceiling under 2.2m, or limited budget for full line.

Not ideal for: book-style boxes with magnetic closure or extra-deep luggage boxes over 120mm height – those need specialized formers. For hardcover cases, see our case wrapping solutions below.

Continue Reading: 2026 Rigid Box Investment Guides

Buying Guide

Semi-Automatic vs Automatic: Which Pays Back Faster?

Throughput, labor and changeover cost compared side-by-side for 2026 buyers.

Read Guide →
Price Guide

How Much Should You Budget? 2026 Price Breakdown

Real price ranges, hidden costs and ROI math before you talk to suppliers.

See Prices →
Industry

Ultimate Guide: Rigid Box Machine Revolution

Why luxury packaging is shifting to servo automation and vision positioning.

Explore →

Complete Your Line: Related KYLIN Machines

Pair your upgrade kit with wrapping and assembly for full automation.

Automatic Hardcover Case Wrapping Machine Upgrade Kit

Automatic Hardcover Case Wrapping Machine Upgrade Kit

Auto case wrapping for book covers, calendars, folders – same upgrade logic.

View Machine →
Hard Cover Rigid Box Making Machine

Hard Cover & Rigid Box Making Machine

2-in-1 solution for both hardcover cases and rigid boxes, compact footprint.

View Machine →
Fully Automatic Box Assembly Machine

Fully Automatic Box Assembly Machine

Downstream lid-base assembly and pressing for finished luxury sets.

View Machine →

Get Factory Price + Layout Drawing in 24 Hours

Send your box sizes (L×W×H) and a photo of your current line. Our engineer will confirm fit and ROI.

  • ✅ Free compatibility check for your conveyor / vision line
  • ✅ Formal PI with 220V config, 7-10 days handling, 15-35 days transit
  • ✅ English manual + video training + remote commissioning
  • ✅ 30-day return window • 12-month warranty • Lifetime support

Or fill the embedded form → No spam, reply within 1 business day.

KYLIN Machines • Automatic Rigid Box Forming Machine Upgrade Kit KY-600D • 220V • CE Compliant • Worldwide Shipping

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-rigid-box-forming-machine-upgrade-kit/feed/ 0 Paper Tube Labeling Machine https://kylinmachines.com/machine/paper-tube-labeling-machine/ https://kylinmachines.com/machine/paper-tube-labeling-machine/#respond Tue, 11 Aug 2026 03:40:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=6773
Paper Tube Finishing Equipment

Automatic Paper Tube Labeling Machine for Fireworks & Salute Tubes

Photoelectric label detection, hot-melt gluing and precise labeling completed automatically in about one second. One operator, one machine, many tube sizes.

10–40 pcs/minProduction speed
±0.5 mmLabeling accuracy
Ø 30–140 mmTube inner diameter
100–640 mmTube length range
Get a Free Quote Watch Machine Demo
KY-TB-500B / 650B Automatic paper tube labeling machine KY-TB-500B with label magazine and hot-melt gluing unit
≈1 secondPick, glue & label cycle
±0.5 mmPlacement accuracy
1 operatorFully automatic line
7–10 daysHandling time, worldwide shipping
Why automate

Manual Tube Labeling vs. Automatic Labeling

Hand labeling and water-based glue slow down fireworks and paper tube production and cause rework. This machine removes those bottlenecks.

Manual / Semi-Manual Labeling

  • Slow output that needs several workers per shift
  • Crooked, wrinkled or misaligned labels create rework
  • Water-based glue lets labels peel in humid or hot storage
  • Long changeover and trial-and-error with every tube size
  • Labor cost rises every year and skilled staff are hard to keep

Kylin Automatic Paper Tube Labeler

  • 10–40 tubes per minute with one operator
  • ±0.5 mm positioning with photoelectric detection
  • Hot-melt glue holds in water, humidity and high temperature
  • No parts to swap; size changeover takes only minutes
  • Timer start-up preheats the unit before your shift begins
ROI calculator

Estimate Your Payback Period

Adjust the sliders to match your plant. Results update instantly.

Your estimated results

Payback period–
Workers replaced–
Annual labor saved–
Annual rework saved–
Net annual savings–
5-year net gain–
Assumptions: machine runs at 30 pcs/min with 1 operator, 0.5% rework rate, and approx. USD 2 of hot-melt glue and power per 1,000 tubes. Illustrative only; actual results vary with your tube size, label and shift pattern. Get Your Exact Quote
Core advantages

Built for Fast, Clean and Durable Tube Labeling

Designed for fireworks, salute and other paper tube producers who need consistent labels at industrial speed.

Fully Automatic Cycle

Load labels in batches. Photoelectric detection, label pick-up, glue application and labeling are completed by the machine within one second.

One Machine, Many Sizes

Handles tube ID 30–140 mm and lengths up to 640 mm. Change tube or label size with a few minutes of adjustment; no parts to replace.

Hot-Melt Glue Bond

Strong adhesion that resists water and does not release in damp or high-temperature environments, so labels stay on during storage and transport.

±0.5 mm Precision

Consistent label placement on every tube, tuned for 100–157 gsm label paper, for a clean, professional finish.

Timer Auto Start-Up

Schedule the machine to switch on automatically so the glue unit is hot when the team arrives. No waiting for warm-up.

Industrial Controls

Xinje PLC and a Fanyi touchscreen HMI give clear parameter control. Automatic discharge and an electronic manual are included.

How it works

From Blank Tube to Labeled Product in 4 Steps

The operator loads labels and tubes. The machine performs the rest automatically.

01

Load Labels & Tubes

Stack labels in the magazine and place paper tubes on the feed. Set the tube and label size on the HMI.

02

Photoelectric Detection

Sensors confirm the tube position and label presence before every cycle for exact registration.

03

Hot-Melt Gluing

The label is picked up and receives an even layer of hot-melt adhesive for an instant, permanent bond.

04

Label & Auto Discharge

The label is applied and rolled on within ±0.5 mm, and the finished tube is discharged automatically.

Application

From Raw Paper Tubes to Finished Labeled Products

Ideal for fireworks, salute tubes and other paper tube surfaces that need a durable printed label.

Raw paper tubes ready for automatic labeling
Input: Raw paper tubesSpiral or convolute-wound tubes, ID 30–140 mm, wall thickness 1–5 mm.
Finished paper tubes with labels applied by the automatic labeling machine
Output: Labeled finished tubesFlat, aligned labels with a moisture-resistant hot-melt bond.
Technical specifications

KY-TB-500B vs KY-TB-650B Specifications

Choose the model by the longest paper tube you need to label. Both share the same control platform and performance.

Paper tube labeling machine specifications by model
ParameterKY-TB-500BKY-TB-650B
Tube inner diameter30–140 mm30–140 mm
Tube thickness1–5 mm1–5 mm
Tube length100–480 mm100–640 mm
Production speed10–40 pcs/min10–40 pcs/min
Labeling accuracy±0.5 mm±0.5 mm
Suitable label weight100–157 gsm100–157 gsm
Label feedingAutomaticAutomatic
DischargeAutomaticAutomatic
Working air pressure0.6 MPa0.6 MPa
Motor power / total power3 kW3 kW / 5 kW
HMIFanyi (繁易)Fanyi (繁易)
PLC controllerXinje (信捷)Xinje (信捷)
Operators1 person1 person
Machine size (L×W×H)1600 × 1015 × 1105 mm1600 × 1015 × 1200 mm
Machine weight430 kg430 kg
Wooden crate size1.0 × 1.15 × 1.6 m1.1 × 1.205 × 1.6 m
IncludedElectronic operation manualElectronic operation manual

Specifications may be updated for continuous improvement. Contact us to confirm configuration for your tube and label.

Machine demonstration

See the Paper Tube Labeler in Action

Watch automatic label pick-up, hot-melt gluing and labeling on paper tubes.

Customer feedback

Rated 4.9 / 5 by Packaging & Fireworks Manufacturers

4.9
★★★★★
Based on 126 verified buyer ratings · 3 featured reviews shown below
★★★★★

Cut our labeling crew from four people to one

We label 120 mm salute tubes all day. The hot-melt labels stay put in humid warehouses and one operator now keeps up with what four people did by hand.

Michael R., Production Manager
★★★★★

Quick size changeover

Switching between tube diameters takes a few minutes of adjustment and no spare parts. Label placement stays within half a millimetre.

Andrea S., Operations Lead
★★★★☆

Solid build and clear manual

Solid frame, easy HMI, and the electronic manual covered everything we needed for commissioning. Support answered quickly.

David K., Plant Engineer
FAQ

Paper Tube Labeling Machine – Buyer Questions

Answers to the questions we hear most from procurement and production teams.

What tube sizes can the paper tube labeling machine handle?

Both models accept paper tubes with an inner diameter of 30–140 mm and a wall thickness of 1–5 mm. The KY-TB-500B handles tube lengths of 100–480 mm and the KY-TB-650B handles 100–640 mm.

How long does it take to change over to a different tube or label size?

No parts need to be replaced. The operator only adjusts the guides and label magazine, which normally takes a few minutes before production can restart.

Why does the machine use hot-melt glue instead of water-based glue?

Hot-melt glue bonds immediately, so labels are flat and secure in under a second. The bond does not release when exposed to water, humidity or high temperature, which matters for fireworks tubes stored and shipped in harsh conditions.

What is the production speed and labeling accuracy?

The machine labels 10–40 tubes per minute depending on tube size and label length, with a positioning accuracy of ±0.5 mm. Label detection is photoelectric, and label pick-up, gluing and application are completed automatically.

What are the delivery time, warranty and return terms?

Standard handling time is 7–10 days after order confirmation, followed by 15–35 days of international transit depending on destination. Machines come with an electronic operation manual and a 30-day return window under our standard policy. Contact our team for the full terms.

What utilities does the machine require?

The machine needs a 0.6 MPa compressed air supply and a 3 kW electrical supply (KY-TB-650B: 3 kW motor power, 5 kW total power). One operator is enough to run it.

Buyer’s Guide

How to Choose an Automatic Paper Tube Labeling Machine

Labels are the last thing a customer sees and the first thing that fails when a tube meets moisture or heat. For fireworks makers and paper tube converters, a reliable labeling process protects brand image, reduces returns and frees skilled workers for higher-value tasks. This guide explains what to look for when buying a paper tube labeler.

A label that is half a millimetre out of position may look minor on one tube. Across 10,000 tubes it becomes a visible quality problem. — Kylin Machinery application engineering team

1. Match the machine to your tube range

Start with your real tube dimensions: inner diameter, wall thickness and length. The KY-TB-500B covers lengths from 100 to 480 mm and the KY-TB-650B extends to 640 mm, both for tubes of 30–140 mm ID. If you run several tube formats, confirm that changeover needs only adjustment and not replacement parts. Every extra part adds downtime and storage.

2. Understand the glue system

Water-based glue can be economical, but tubes shipped in humid containers or stored in hot warehouses often show lifting corners. Hot-melt adhesive sets almost instantly and resists water and temperature swings. That is why it is preferred for fireworks, salute tubes and other products with demanding storage conditions.

  • Instant bond: labels can be handled straight after application.
  • Moisture resistance: no release in wet or damp conditions.
  • Scheduled warm-up: a timer start function removes heating delays at shift start.
Labeled paper tubes produced with an automatic paper tube labeling machine
Finished paper tubes with aligned, firmly bonded labels.

3. Check speed against real demand

A speed of 10–40 pieces per minute gives a practical range for different tube lengths and label sizes. Compare this with your daily volume and shift pattern; our ROI calculator above helps you test payback with your own labor and rework figures.

4. Prioritise controls and support

Look for a recognised PLC and a clear touchscreen. This machine uses a Xinje PLC and a Fanyi HMI, which keeps spare parts and programming familiar for most maintenance teams. An electronic manual is supplied, and our engineers support commissioning remotely.

Where labeling fits in a wider production line

Paper tube labeling is one stage in a larger packaging process. If you are planning or expanding a rigid or round box plant, these guides from our team cover the surrounding steps:

Automation pays back fastest where labor is the largest hidden cost in your tube finishing process. — Kylin Machinery

Ready to evaluate? Send us your tube dimensions and label sample, and we will recommend the right model and configuration. Request a quote.

Get in touch

Request a Quote for Your Tube Labeling Line

Tell us your tube size, label type and daily output. Our engineers will reply with a recommended model and detailed quotation.

  • Model recommendation for your tube range
  • Sample labeling test available on request
  • Worldwide shipping and remote commissioning support

Automate your paper tube labeling today

Talk to an engineer about KY-TB-500B and KY-TB-650B.

Get a Free Quote

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/paper-tube-labeling-machine/feed/ 0 Fully Automatic Folding Box Flanking Machine https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/ https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/#respond Wed, 22 Jul 2026 09:12:25 +0000 https://kylinmachines.com/?post_type=portfolio&p=9466
Kylin Machine Company | MODEL KY-7520D

Elevate Your Premium Packaging with the KY-7520D Auto Box Flanker

High-speed, ultra-precise fully automatic folding box flanking machine designed for top-tier rigid and collapsible box manufacturing. Achieve 25–32 pcs/min with ±0.05 mm robotic precision.

▶ Watch Live Demo
32
pcs/min Max Speed
±0.05mm
Robotic Precision
750mm
Max Case Width
KY-7520D Fully Automatic Folding Box Flanking Machine
✅ KY-7520D Fully Automatic Flanking Machine
🏭
15+ YearsBox Machine Manufacturing Experience
🌍
60+ CountriesGlobal Installations & Active Customers
⭐
4.9 / 5.0Average Rating from 134 Verified Reviews
🛠️
24 / 7Remote Diagnostics & After-Sales Support
Next-Gen Automation

The Next Generation of Box Making Automation

In today’s fast-paced printing and packaging industry, maintaining high quality while increasing output is critical. The Model KY-7520D, proudly manufactured by Kylin Machine Company, is engineered to meet these demands. Utilizing an innovative table-style stacking conveyor feeding system and advanced robotic visual positioning, this machine guarantees a remarkably high finished product quality rate while keeping operations simple and efficient.

✘ Common Industry Challenges

  • ✘Manual or semi-auto processes causing misalignment and rejects
  • ✘Slow throughput under 15 pcs/min on aging equipment
  • ✘High operator dependency and skill-level inconsistencies
  • ✘Material waste from undetected substrate run-out
  • ✘Poor fold sharpness on luxury rigid box applications
  • ✘Incompatibility with diverse board thicknesses (0.5–2 mm)

✓ KY-7520D Solutions

  • ✓Yamaha robotic arms + vision positioning at ±0.05 mm accuracy
  • ✓Up to 32 pcs/min fully automated throughput
  • ✓Electronic cam control for stable, low-skill operation
  • ✓Intelligent auto-stop prevents waste on empty feeder
  • ✓Edge-shoveling + roller edge-pressing for crisp folds
  • ✓Compatible with grey board 0.5–2.0 mm & cover paper 100–200 g
📊 Interactive ROI Calculator
Estimate your return on investment with the KY-7520D against your current production setup.
—
Extra pcs/day
—
Extra Revenue/Day (USD)
—
Extra Revenue/Year (USD)
* Based on KY-7520D at 30 pcs/min average. For illustration purposes only.
Step-by-Step Process

How the KY-7520D Works

01
📦

Stacking Conveyor Feeding

The table-style stacking conveyor loads sheets effortlessly. High-power suction fan transport belt ensures precise, gentle, single-sheet feeding.

02
👁️

Robotic Vision Positioning

An advanced camera system identifies every substrate’s exact position. The Yamaha robotic arm picks and places with ±0.05 mm accuracy.

03
🔧

Flanking & Fold Formation

The unique automatic edge-shoveling and roller edge-pressing mechanism creates perfectly sharp, clean flanked folds on every box side.

04
✅

Finished Product Output

Completed boxes are stacked and conveyed out. The intelligent auto-stop halts the machine instantly when material runs out — zero waste.

Engineering Excellence

6 Core Advantages of the KY-7520D

Purpose-built for the rigorous demands of premium and luxury rigid box manufacturing.

⚡

Stable & Efficient Production

Adopts a robust feeder cam mechanism powered by electronic cam motion control technology, delivering smooth, gentle, and highly efficient machine operation throughout every production run.

🎯

Advanced Robotic Vision Positioning

Equipped with a state-of-the-art vision positioning system combined with high-precision Yamaha robotic arms, ensuring fast and flawless material handling at ±0.05 mm accuracy.

📦

Superior Finished Quality

The folding mechanism incorporates a unique automatic edge-shoveling and roller edge-pressing structure, ensuring every fold is sharp, clean, and perfectly aligned for luxury presentation.

🔄

Innovative Feeding Structure

The paper conveyor belt utilises a high-power suction fan for precise transport, while the table-style stacking conveyor makes material loading exceptionally easy and ergonomic.

🛡️

Smart Waste Reduction

Features an intelligent automatic stop function that instantly halts the machine when material runs out, effectively eliminating product waste and protecting the equipment from damage.

📐

High Material Compatibility

Effortlessly handles cover papers (100–200 g) and grey board thicknesses (0.5–2.0 mm), making it ideal for diverse and complex packaging requirements.

Component Detail

Inside the KY-7520D — Key Sub-Systems

Every critical subsystem is engineered for precision, durability, and ease of maintenance.

KY-7520D Feeder Part — Table-style stacking conveyor feeding system
① Feeder System
Table-style stacking conveyor with high-power suction fan for precise, single-sheet feeding. Electronic cam motion control ensures smooth, consistent operation.
KY-7520D Robotic Vision Positioning System — Yamaha robotic arms
② Vision Positioning Unit
State-of-the-art camera-based visual positioning system paired with Yamaha robotic arms delivering ±0.05 mm placement accuracy on every cycle.
KY-7520D Flank Forming Section — Automatic edge-shoveling and roller edge-pressing
③ Flank Forming Section
Unique automatic edge-shoveling combined with roller edge-pressing creates perfectly crisp, sharp flanks for premium rigid box presentation quality.
Full Specs

Technical Specifications

SpecificationDetails
ModelKY-7520D
Production Speed25–32 pcs/min
Precision Positioning±0.05 mm
Max Case Size750 × 200 mm
Min Case Size120 × 40 mm
Cover Paper Thickness100–200 g
Board Thickness0.5–2.0 mm
Machine Dimension7700 × 2600 × 1900 mm
Machine Weight3,500 kg
Power Supply380 V – 20 kW
KY-7520D Folding Box Flanking Machine full view
Live Machine Demo

Watch the KY-7520D in Action

See the Yamaha robotic arm vision positioning system, cam-driven feeder, and edge-pressing mechanism producing luxury rigid boxes at full speed.

Premium luxury rigid boxes produced by the KY-7520D
Ideal Applications

Perfect for Premium & Luxury Packaging

The KY-7520D is the ideal solution for packaging manufacturers producing the world’s most prestigious retail packaging across multiple industries.

  • ✓
    Collapsible Gift Boxes — High-speed, perfect-fold production for collapsible-style gifting boxes.
  • ✓
    Magnetic Closure Boxes — Precise flanking for luxury magnetic closure rigid boxes.
  • ✓
    Luxury Cosmetics & Perfume Packaging — Flawless surface finish and sharp edges for beauty brands.
  • ✓
    Premium Electronics Boxes — Consistent, tight-tolerance production for consumer electronics unboxing.
  • ✓
    High-End Jewelry & Watch Cases — The precision and quality demanded by the world’s top jewelry brands.
FAQ

Frequently Asked Questions

Everything B2B packaging procurement teams need to know about the KY-7520D.

The KY-7520D achieves a sustained production speed of 25 to 32 pieces per minute. This represents a 2–3× throughput improvement over typical semi-automatic flanking machines. The exact rate depends on box dimensions, grey board thickness, and cover paper specification.

The KY-7520D is engineered for collapsible gift boxes, magnetic closure boxes, luxury cosmetics and perfume packaging, premium electronics boxes, and high-end jewelry and watch cases. It handles any case within the 120×40 mm – 750×200 mm dimension range.

The machine handles cover paper from 100 to 200 gsm and grey board / chipboard thicknesses from 0.5 mm to 2.0 mm. This broad material range makes it compatible with standard gift box stock through to premium heavyweight luxury rigid box construction.

The KY-7520D integrates a high-resolution camera vision system that captures and analyzes the position and orientation of each substrate. The data is fed in real time to the Yamaha robotic arm, which picks and places each board with ±0.05 mm positioning accuracy, eliminating alignment errors caused by manual handling or mechanical tolerances.

Standard production and preparation time is 7–10 business days after confirmed purchase order and deposit. International sea freight transit typically takes 15–35 days depending on destination port. Kylin Machine Company provides full export documentation, wooden crating, and loading supervision.

The KY-7520D requires a 380 V three-phase power supply with a total consumption of 20 kW. Minimum floor space: 8.0 m × 3.5 m clear production area. The machine weighs 3,500 kg — verify your floor load rating before installation. Kylin Machine’s technical team provides a full site checklist upon inquiry.

Why the KY-7520D Defines the Future of Rigid Box Flanking

The global luxury rigid box market is undergoing a profound technological shift. As brands demand increasingly tight tolerances for unboxing experiences that reflect premium product positioning, packaging machinery must evolve in step. The KY-7520D represents Kylin Machine Company’s most advanced response to this industry inflection point.

“In rigid box manufacturing, the flanking stage is where quality is made or lost. A ±0.1 mm deviation becomes visible to any discerning consumer — which is exactly why ±0.05 mm robotic precision is no longer a luxury feature, it is a baseline requirement.”

Electronic Cam Technology: The Foundation of Stability

Unlike conventional pneumatic or servo-driven feeders that can suffer from air pressure fluctuations or encoder drift, the KY-7520D’s cam mechanism powered by electronic cam motion control ensures perfectly repeatable kinematics. Each cycle is executed with the same velocity profile, dwell time, and force — eliminating the micro-variation that leads to inconsistent edge quality over long production runs.

Yamaha Robotics: Industrial Grade, Box-Making Precision

The selection of Yamaha robotic arms for the vision positioning module reflects a deliberate engineering choice. Yamaha’s SCARA and linear robot platforms are recognized globally for sub-millimetre repeatability and high-cycle-life reliability in demanding industrial environments. Combined with real-time visual feedback, the KY-7520D achieves placement accuracy that was previously the domain of bespoke, six-figure capital equipment.

“What distinguishes the KY-7520D is not any single subsystem — it is the seamless integration of feeding, vision, robotics, and forming into a production line that requires minimal skilled labour to operate at world-class output quality.”

The Edge-Shoveling & Roller Pressing Mechanism

The flanking forming section employs a dual-action mechanism: an automatic edge-shoveling tool lifts and pre-folds the cover paper at precisely the grey board edge, then a roller press applies controlled lateral pressure along the full flank length. The result is a flanked edge that requires no manual pressing or rework — critical for luxury brands where surface finish integrity is non-negotiable.

Total Cost of Ownership: A B2B Perspective

For procurement managers evaluating capital expenditure, the KY-7520D’s intelligent auto-stop function alone — preventing material waste on substrate run-out — can recover thousands of dollars annually. Combined with reduced labour dependency and near-zero rework rates, the machine’s ROI period compresses significantly compared to semi-automatic alternatives.

Further reading: Luxury Rigid Box Market 2026 Outlook · Complete Guide to Rigid Box Sample Making · What Sino-Pack 2025 Reveals About Rigid Box Manufacturing

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Ready to Elevate Your Box Making Capacity?

Contact Kylin Machine’s specialist engineering team for pricing, technical consultation, and factory visit arrangements.

Browse All Machines

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/feed/ 0 Multi-Functional Rigid Box Making Machine https://kylinmachines.com/machine/ky-t28-multi-functional-rigid-box-making-machine/ https://kylinmachines.com/machine/ky-t28-multi-functional-rigid-box-making-machine/#respond Tue, 23 Jun 2026 10:55:09 +0000 https://kylinmachines.com/?post_type=portfolio&p=6094
⚙️ Model KY-T28 — 2026 Edition

KY-T28 Multi-Functional Rigid Box Making Machine

Revolutionize your luxury packaging. Zero corner taping. Zero bubble pressing. From 35mm to 400mm boxes on one automated system — book-shape, drawer, perfume, and floating boxes in a single platform.

Production Speed
10 – 20 pcs/min
Box Size Range
35mm → 400mm
Power Consumption
1.5 KW / AC220V
Air Pressure
0.7 MPa
▶ Watch Live Demo
KY-T28 Multi-Functional Rigid Box Making Machine — Kylin Machines
KY-T28
🏭
15+ Yrs
Rigid Box Machine Manufacturing Experience
🌍
60+ Countries
Global B2B Installations & Active Deployments
⚡
20 pcs/min
Peak Output Rate, Consistent at Scale
📐
4-in-1
Box Styles on One Automated Platform
Industry Pain Points Solved

Traditional Machines vs. KY-T28

Every rigid box production line faces the same bottlenecks. The KY-T28 was engineered to eliminate them entirely.

✘ Traditional Rigid Box Production
  • ✘
    Requires manual corner taping at every box corner, slowing throughput and adding labor cost
  • ✘
    Air bubbles trapped under wrapping paper demand a separate bubble-pressing station
  • ✘
    Dedicated single-style machines force factories to own 3–4 separate machines for different box formats
  • ✘
    Large 400mm boxes frequently yield corner deformations and uneven glue adhesion
  • ✘
    Long changeover times (60–120 min) reduce uptime and raise tooling cost
✔ KY-T28 Automated Solution
  • ✔
    No corner taping required — V-grooved cardboard + automated fold mechanism delivers clean corners instantly
  • ✔
    Advanced multi-axis pressing ensures bubble-free wrapping on every surface, including large 400mm boxes
  • ✔
    Single platform handles book-shape, drawer, perfume, and floating box styles with quick changeovers
  • ✔
    Precision servo controls maintain uniform glue distribution and corner sharpness across all sizes
  • ✔
    Tool-free size adjustment reduces changeover to under 15 minutes, maximizing daily machine uptime

💰 ROI Calculator — Estimate Your Savings

Adjust the parameters below to get a real-time projection of cost savings and payback period for the KY-T28.

$0
Monthly Labor Savings
$0
Annual Cost Reduction
0 mo
Estimated Payback Period

* Estimates are illustrative and based on labor replacement modeling only. Actual ROI varies by facility, region, and production mix. Contact Kylin Machines for a customized analysis.

Core Innovations

Three Engineering Breakthroughs

The KY-T28 automatic rigid box maker was built around solving the three biggest inefficiencies in luxury packaging production.

📌
No 4-Corner Taping Required
Skip the traditional taping process entirely. The KY-T28 uses precision V-grooved cardboard combined with an automated folding mechanism. Simply place the pre-grooved board, and the machine folds all four corners seamlessly — saving time, materials, and one full production step.
✨
Bubble-Free Wrapping Technology
Advanced multi-axis pressing technology applies calibrated, uniform pressure across the entire wrapping surface. This eliminates air bubble entrapment at every corner and edge — even on large 400mm boxes — removing the need for a separate bubble-pressing workstation downstream.
📐
Extreme Versatility: 35mm – 400mm
Produce everything from 35mm mini perfume and jewelry boxes to 400mm shoe, garment, and gift boxes on the same machine. Quick tool-free size changeovers in under 15 minutes keep the production line agile for short-run luxury orders and high-volume contract packaging alike.
⚙️
Multi-Box Style Platform
One machine supports book-shape boxes, drawer boxes, perfume and cosmetic boxes, and floating boxes. The modular tooling system allows packaging manufacturers to serve multiple high-end brand clients without investing in separate dedicated equipment for each box format.
🔌
Compact Footprint & Low Power
At only 1650mm × 1350mm floor footprint and 1.5KW power consumption, the KY-T28 fits into existing packaging lines without costly facility upgrades. The AC220V supply and 0.7 MPa air requirement are compatible with standard industrial utilities worldwide.
🏆
Luxury-Grade Output Quality
Every box exits with crisp, sharp edges, perfectly mitered corners, and flawless surface presentation. The KY-T28’s servo-driven control ensures consistent quality at 10–20 pcs/min, meeting the zero-defect standards demanded by premium cosmetics, jewelry, and apparel brands.
Process Overview

How It Works — 4 Simple Steps

From flat-cut material to finished rigid box in one continuous automated cycle.

1
📋
Load V-Grooved Cardboard
Pre-scored V-grooved boards are loaded into the feeder. The groove depth is calibrated to the box height and material thickness for precise fold angles.
2
🗂️
Automatic Wrapping Paper Feeding
The machine automatically feeds, aligns, and applies adhesive to the wrapping paper, positioning it precisely over the cardboard base with servo-controlled accuracy.
3
🔲
Automated Folding & Pressing
The machine folds all four corners and presses every surface in one synchronized motion — no tape, no bubbles. The multi-axis pressing head delivers uniform force across the full box size.
4
📦
Finished Box Output
Completed rigid boxes are discharged onto the output conveyor at 10–20 pcs/min, ready for quality inspection, assembly, or direct packaging for shipment.
Applications

Box Types This Machine Produces

One automatic rigid box maker. Four premium box styles trusted by global luxury brands.

Book-Shape Rigid Box made by KY-T28 automatic rigid box making machine
Book-Shape Boxes书型盒 · Clamshell Gift Boxes
Drawer Rigid Box produced by KY-T28 no corner taping box machine
Drawer Boxes抽屉盒 · Sliding Drawer Packaging
Perfume and Cosmetic Rigid Box — perfume box making machine KY-T28
Perfume & Cosmetic Boxes香水/化妆品盒 · Luxury Fragrance Packaging
Floating Rigid Box produced by KY-T28 multi-functional rigid box maker
Floating Boxes悬浮盒 · Premium Display Packaging
Technical Specifications

KY-T28 Machine Parameters

🏷️
Model
KY-T28
📦
Max Box Size
400 × 200 × 280mm
🔍
Min Box Size
35 × 35 × 20mm
⚡
Production Speed
10 – 20 pcs/min
🔌
Power Supply
AC 220V
💡
Power Consumption
1.5 KW
🌬️
Air Pressure
0.7 MPa
📐
Machine Dimensions
1650 × 1350 × 2500mm
Model KY-T28
Parameter Specification
Max Box Size 400mm × 200mm × 280mm
Min Box Size 35mm × 35mm × 20mm
Production Speed 10 – 20 pcs / min
Power Supply AC 220V
Power Consumption 1.5 KW
Air Pressure 0.7 MPa
Machine Dimensions 1650mm × 1350mm × 2500mm
KY-T28 Rigid Box Making Machine Structure and Dimensions Drawing
Machine Structure & Dimensional Drawing
KY-T28 Box Size Specification Diagram — rigid box dimension range
Finished Box Size Reference Chart
Semi-finished V-grooved cardboard material for KY-T28 automatic rigid box maker
Semi-Finished V-Grooved Material
Live Machine Demo

See the KY-T28 in Action

Watch the full production cycle: V-grooved board loading, automated wrapping, zero-tape corner folding, and finished box output at production speed.

Frequently Asked Questions

B2B Buyer FAQ

Answers to the most common procurement, technical, and logistics questions about the KY-T28.

What box styles can the KY-T28 multi-functional rigid box making machine produce? +

The KY-T28 handles four primary luxury box formats on a single platform: book-shape boxes (clamshell), drawer boxes (sliding), perfume and cosmetic boxes, and floating display boxes. All styles are producible within the machine’s 35mm × 35mm × 20mm minimum to 400mm × 200mm × 280mm maximum size range, with quick tool-free changeovers between formats.

Does the KY-T28 require corner taping like traditional rigid box machines? +

No. The KY-T28 completely eliminates the corner taping step that is standard on conventional rigid box lines. By using precision V-grooved cardboard as the substrate, the machine’s automated folding arms create perfectly mitered corners without any tape application. This removes both the material cost of tape and one full manual workstation from the production line, typically saving 1–2 operators per shift.

How does the KY-T28 achieve bubble-free wrapping, especially on large boxes? +

The machine employs a multi-axis pressing system that applies calibrated, progressive pressure to every surface of the box in sequence — starting from the base outward to the edges and corners. This controlled pressing sequence displaces air ahead of the adhesive bond line, preventing bubble formation even on large 400mm boxes where conventional single-pass rollers leave air pockets. The result is a showroom-quality, crease-free surface finish that meets luxury brand standards without a secondary pressing station.

What is the lead time and international shipping arrangement for the KY-T28? +

Standard handling and production lead time is 7–10 business days, which covers final assembly, quality inspection, and export crating. International sea freight transit time is 15–35 days depending on destination port. Kylin Machines coordinates full export documentation including commercial invoice, packing list, CE declaration, and bill of lading. For buyers requiring air freight or expedited handling, please contact our sales team for a dedicated logistics plan.

Is the KY-T28 compatible with standard electrical and pneumatic utilities in Europe and North America? +

The KY-T28 is configured for AC220V / 50Hz as standard. For North American facilities operating on 110V/60Hz or European three-phase requirements, Kylin Machines can supply a compatible voltage transformer or configure the electrical cabinet to the buyer’s specification at the time of order. The 0.7 MPa compressed air requirement is compatible with standard factory air compressors globally. Machine dimensions of 1650mm × 1350mm footprint make integration into existing packaging halls straightforward.

What after-sales support and training does Kylin Machines provide with the KY-T28? +

Every KY-T28 order includes: comprehensive operation and maintenance manuals in English, video-guided installation tutorials, remote commissioning support via video call, and a 12-month warranty on electrical components and mechanical parts under normal operating conditions. On-site installation and operator training can be arranged for an additional fee. Spare parts are stocked at our facility and dispatched within 3–5 business days globally.

Technical Deep Dive

Why the KY-T28 Multi-Functional Rigid Box Making Machine Redefines Luxury Packaging Automation

The global luxury packaging market is under competing pressures: brands demand ever-tighter surface quality standards, while packaging converters face relentless pressure to reduce labor costs and accelerate order turnaround. The KY-T28 multi-functional rigid box making machine addresses both simultaneously — delivering luxury-grade output quality at automated production speeds without the traditional manual bottlenecks that have defined rigid box manufacturing for decades.

“The shift from manual corner-tape rigid box lines to no-tape automated systems is the single most impactful productivity upgrade available to mid-sized packaging factories today.”

— Kylin Machines Engineering Team, 2026 Packaging Automation Report

The Corner Taping Problem — And Why It Matters

In conventional rigid box production, corner taping is considered an unavoidable step. Each of the four corners of a cardboard substrate must be individually taped before wrapping paper can be applied, requiring either dedicated operators or a separate corner-taping machine station. For a facility running 800 boxes per shift, this step alone can consume 1.5–2 operator-hours of labor and introduce a consistent quality variance point.

The KY-T28 automatic rigid box maker eliminates this step at the source by engineering the process around V-grooved cardboard. When the substrate is precisely grooved before loading, the machine’s folding mechanism achieves the same corner geometry as tape-reinforced corners — but in a single automated motion that requires zero manual intervention. The practical result is a cleaner production flow, reduced scrap rate, and one fewer workstation footprint on the factory floor.

V-Grooving as a System — Integration with Upstream Equipment

For operations building a complete end-to-end rigid box line, the KY-T28 pairs naturally with an Automatic V-Grooving Machine upstream to pre-score substrates at the exact dimensions required. This integrated workflow from grooving to box forming creates a lean, high-throughput line with minimal work-in-progress inventory between stations.

Bubble-Free Wrapping: The Technical Architecture

Air bubble formation during rigid box wrapping is a direct consequence of insufficient or uneven pressing force applied too late in the adhesive cure window. Traditional single-roller systems apply force in a linear pass, which displaces adhesive laterally and traps air at leading edges and corners — particularly problematic on boxes exceeding 200mm in any dimension.

The KY-T28’s pressing architecture uses a sequenced multi-axis approach: the base panel is pressed first, then each side panel in alternating order, and finally the corner flaps — all within a single machine cycle. This progressive sequence maintains the adhesive at optimal viscosity throughout the press sequence and physically expels air ahead of the bond line rather than trapping it beneath it.

Size Range Versatility: From 35mm Jewelry Boxes to 400mm Garment Packaging

The KY-T28’s 35mm minimum to 400mm maximum box size range is one of the widest available in the automatic rigid box maker category. This range encompasses virtually the full spectrum of premium retail packaging:

  • 35–80mm range: Ring boxes, earring boxes, single-vial perfume boxes, premium supplement packaging
  • 80–180mm range: Cosmetic sets, watch boxes, luxury candle packaging, mid-size gift boxes
  • 180–400mm range: Shoe boxes, garment boxes, large gift hamper boxes, high-end electronics retail packaging

The tool-free size adjustment system allows operators to transition between these ranges in under 15 minutes — a critical capability for contract packaging operations serving multiple luxury brand clients with different SKU requirements on rotating production schedules.

Comparing the KY-T28 to Conventional Automatic Rigid Box Machines

When evaluating the KY-T28 against competing automatic rigid box machines, procurement teams typically assess three technical dimensions: output quality ceiling, changeover efficiency, and total cost of ownership. On all three metrics, the KY-T28’s no-tape, no-secondary-pressing architecture delivers measurable advantages: eliminated tape material cost, one fewer downstream station, and consistently higher first-pass yield rates that reduce rework labor.

“Eliminating corner tape isn’t just about saving tape cost — it’s about removing an entire process variable from the quality equation.”

— Production Engineering Insight, Rigid Box Manufacturing Review

Related Buyer Resources

Drawer Box Molding Machine Buying Guide 2026

Complete procurement framework for drawer box molding machines — specs, ROI benchmarks, and supplier evaluation criteria.

Read Guide →

Slipcase Machine Buying Guide 2026

Everything packaging buyers need to know before investing in a slipcase machine — formats, speeds, and integration considerations.

Read Guide →

The Evolution of Slipcase Packaging (2025)

Industry analysis on how slipcase packaging is transforming luxury presentation across printing and packaging sectors.

Read Article →
Complete Your Production Line

Recommended Companion Machines

Build a complete rigid box production line with these purpose-matched upstream and downstream machines from Kylin.

Auto Drawer Box Machine — automatic drawer box forming equipment by Kylin Machines
Auto Drawer Box Machine
High-speed automatic drawer box forming machine for luxury jewelry, cosmetics, and gift packaging. Works in tandem with the KY-T28 for complete drawer box production lines.
View Product →
Drawer Box Ribbon Pasting Machine — automatic ribbon attachment for luxury boxes
Drawer Box Ribbon Pasting Machine
Automatically attaches pull ribbons to drawer boxes at high speed. Ideal downstream addition to the KY-T28 for producing complete, retail-ready luxury drawer boxes.
View Product →
Automatic V-Grooving Machine — upstream cardboard grooving for rigid box production
Automatic V-Grooving Machine
Upstream V-groove scoring machine that prepares cardboard substrates for the KY-T28. Precise groove depth and angle ensure perfect fold geometry and corner quality.
View Product →

Ready to Eliminate Corner Taping from Your Production Line?

Get a customized quote, technical datasheet, and availability confirmation for the KY-T28 from our B2B packaging equipment specialists.

🔗 View V-Grooving Machine

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/ky-t28-multi-functional-rigid-box-making-machine/feed/ 0 Automatic Die Cutter Upgrade Kit  https://kylinmachines.com/machine/automatic-die-cutter-upgrade-kit/ https://kylinmachines.com/machine/automatic-die-cutter-upgrade-kit/#respond Sat, 30 May 2026 03:05:40 +0000 https://kylinmachines.com/?post_type=portfolio&p=8796
🆕 New 2026 — Upgrade Series

KY26 Automatic Die Cutter Upgrade Kit
with Integrated Waste Stripping

Transform your existing semi-automatic die cutting machine into a fully automated production line — no need to replace your press. The KY26 Automatic Die Cutter Upgrade Kit adds auto-feeding, precision die cutting, and automatic waste stripping in a single compact retrofit.

±0.2mm Precision
1200 Pcs / Hour
750 / 930 Model (mm)
7-Layer Corrugated OK
▶ Watch Demo Video
KY26 Automatic Die Cutter Upgrade Kit with Waste Stripping – Kylin Machines
KY26-1-930 · Automatic Die Cutter Upgrade Kit + Waste Stripper · Kylin Machines
🏭
500+ Machines Installed Globally
⚙️
±0.2mm Guaranteed Die-Cut Precision
🕐
24 / 7 Remote PLC Technical Support
🌍
35+ Countries Export Experience
Why Upgrade?

Semi-Automatic vs. Fully Automatic

The hidden cost of manual die cutting goes beyond labor — it affects precision, output consistency, and your ability to compete on volume.

✘  Semi-Automatic Die Cutter — Current Pain Points
✘Manual sheet feeding requires 2–3 dedicated operators per shift, driving up labor cost
✘Human fatigue causes registration errors, scrap, and inconsistent cut quality
✘Separate waste stripping step adds downtime and requires additional headcount
✘Throughput capped at 400–600 pcs/hr due to manual bottleneck
✘Capital cost of a brand-new fully automatic press: $150,000–$300,000+
✘Existing presses become sunk costs — underutilized or scrapped
✔  KY26 Automatic Die Cutter Upgrade Kit — The Smarter Solution
✔Robotic swing arm auto-feeds sheets continuously — zero manual feeding operator required
✔PLC servo control delivers consistent ±0.2mm precision on every cut, every shift
✔Integrated automatic waste stripping module — in-line, no separate station needed
✔Output increases to 900–1,200 pcs/hr — up to 2× your current throughput
✔Retrofits onto your existing semi-auto press — fraction of new machine cost
✔Protects your existing capital investment while delivering full-auto performance
Core Advantages

6 Reasons Engineers Specify the KY26 Automatic Die Cutter Upgrade Kit

Engineered for the demands of high-volume packaging, folding carton, and corrugated box production.

🤖

Full Automation Retrofit

The KY26 robotic arm system integrates directly with your existing semi-auto flatbed die cutter — transforming it into a fully automated production cell without replacing the host press.

♻️

Integrated Waste Stripping

An in-line waste discharge table with dual stripping rods removes waste matrix automatically after each cut cycle. No secondary station. No additional operator. Clean product output on every cycle.

🎯

±0.2mm Cutting Precision

Servo-driven positioning and PLC-controlled feeding ensure die-cut registration accuracy of approximately ±0.2mm — consistent across cardboard, carton, gray board, and transparent film substrates.

⚡

900–1,200 Pcs / Hour

Automated swing-arm feeding eliminates the manual bottleneck and raises throughput to 900–1,200 sheets per hour — supporting continuous, lights-out production shifts.

📱

PLC + Touch Screen HMI

Intuitive HMI touch screen control with servo motor accuracy. Parameters are stored, recalled, and adjustable on-the-fly. Compatible with remote PLC diagnostics and video-guided commissioning.

📐

Broad Material Compatibility

Handles cardboard ≥200g, 3–7 layer corrugated carton, industrial gray board, and transparent film. Minimum waste edge of ≥5mm ensures clean stripping across all supported substrates.

Product Highlights

KY26 Die Cutter Robotic Arm · 4 Core Advantages

A purpose-built automation upgrade solution for die cutting machines, helping packaging and printing manufacturers reduce costs and boost efficiency.

🦾

Die Cutter Dedicated Robotic Arm

The KY26 robotic arm is engineered specifically for die cutting machines, featuring a servo-driven swing-arm auto-feeding mechanism that precisely matches the feed rhythm and cycle of all flatbed die cutting presses.

🔄

Auto Loading/Unloading + Waste Stripping

Integrates automatic sheet feeding and receiving with an in-line waste stripping module, completing the entire process — loading → die cutting → waste stripping → delivery — in one automated cycle with zero manual intervention.

💪

Save Labor · Boost Efficiency · Ensure Safety

Save 2–3 operators per shift while increasing throughput to 900–1,200 sheets per hour. Fully enclosed safety protection design eliminates workplace injury risks and ensures safe production.

🔧

Compatible with All Die Cutter Models

KY26-1-750 / KY26-1-930 two configurations flexibly adapt to most brands and models of semi-automatic flatbed die cutting machines on the market for rapid retrofit and upgrade.

Process Overview

How the KY26 Automatic Die Cutter Upgrade Kit Works

From sheet stack to finished, waste-free die-cut product — four automated stages, zero manual intervention.

1

Auto Sheet Loading

The suction-cup swing arm picks sheets from the pile (up to 1,100mm pile height) and transfers them to the feed position with precise alignment.

2

Precision Die Cutting

Your existing flatbed die press performs the cut. PLC servo alignment guarantees ±0.2mm registration accuracy on every stroke at up to 1,200 pcs/hr.

3

Automatic Waste Stripping

The paper pick arm transfers the cut sheet to the waste stripping table. Dual waste rods strip the matrix automatically — no operator, no secondary station.

4

Clean Product Delivery

Finished, waste-free die-cut products are stacked on the receiving table (1,100mm height) — ready for the next post-press operation.

Technical Specifications

KY26 Upgrade Kit — Full Parameter Table

Multiple model configurations to match your existing machine table size and production volume requirements.

Parameter KY26—1—750 Model A KY26—1—930 Model B
Maximum Feeding SizeMatched to customer’s existing machine tableMatched to customer’s existing machine table
Maximum Die-Cutting Size750 × 520 mm930 × 670 mm
Minimum Die-Cutting Size250 × 250 mm280 × 280 mm
Applicable PaperboardCardboard ≥200g · Carton 3–7 Layers · Industrial Gray Board · Transparent Film
Die-Cutting Precision≈ ±0.2 mm≈ ±0.2 mm
Working Speed900–1,200 pcs/hr900–1,200 pcs/hr
Pile Height1,100 mm (varies with host machine)1,100 mm (varies with host machine)
Receiving Height1,100 mm (varies with host machine)1,100 mm (varies with host machine)
Pressure Adjustment Range±0.8 — ±1.0±1.0
Minimum Waste Edge Size≥ 5 mm≥ 5 mm
Total Power6.5 KW7.5 KW
Equipment DimensionsCustomized to host machineLoading Table: 1700×1650×1600mm
W/o Waste Table: 950×1730×1230mm
With Waste Table: 1900×1710×2100mm
Footprint (Approximate)5m × 2m6m × 2m
Total Machine Weight≈ 0.91 tons≈ 0.91 tons
Parameter KY26—1—1100 Model C KY26—1—1200 Model D
Maximum Feeding SizeDepending on the customer’s machine table sizeDepending on the customer’s machine table size
Maximum Die-Cutting Size1040 × 800 mm1200 × 820 mm
Minimum Die-Cutting Size280 × 280 mm280 × 280 mm
Applicable PaperboardCardboard ≥ 200g · Corrugated 1-7 Layers · Industrial Gray Board · Transparent Film
Die-Cutting Precision≈ ±0.2 mm≈ ±0.2 mm
Working Speed900–1,200 pcs/hr900–1,200 pcs/hr
Pile Height1,100 mm (Depending on host)1,100 mm (Depending on host)
Receiving Height1,100 mm (Depending on host)1,100 mm (Depending on host)
Pressure Adjustment Range±1.0±1.0
Minimum Waste Edge Size≥ 5 mm≥ 5 mm
Total Power7.5 KW7.5 KW
Equipment DimensionsLoading: 1700×1650×1600mm
W/o Waste: 950×1730×1230mm
With Waste: 1900×1710×2100mm		Loading: 1700×1650×1600mm
W/o Waste: 950×1730×1230mm
With Waste: 1900×1710×2100mm
Footprint (Approximate)6m × 2m6m × 2m
Total Machine Weight≈ 0.91 tons≈ 0.91 tons
Parameter KY26—1—1300 Model E KY26—1—1400 Model F
Maximum Feeding SizeDepending on the customer’s machine table sizeDepending on the customer’s machine table size
Maximum Die-Cutting Size1300 × 920 mm1400 × 1000 mm
Minimum Die-Cutting Size380 × 380 mm380 × 380 mm
Applicable PaperboardCardboard ≥ 300g · Corrugated 1-7 Layers · Industrial Gray Board · Transparent Film
Die-Cutting Precision≈ ±0.3 mm≈ ±0.5 mm
Working Speed750–850 pcs/hr700–800 pcs/hr
Pile Height1,200 mm (Depending on host)1,200 mm (Depending on host)
Receiving Height1,200 mm (Depending on host)1,200 mm (Depending on host)
Pressure Adjustment Range±1.0±1.0
Minimum Waste Edge Size≥ 5 mm≥ 5 mm
Total Power7.5 KW7.5 KW
Equipment DimensionsLoading: 1800×1750×1700mm
W/o Waste: 1050×1830×1250mm
With Waste: 2000×1810×2100mm		Loading: 2000×1870×1800mm
W/o Waste: 1200×1980×1250mm
With Waste: 2100×1930×2100mm
Footprint (Approximate)6.5m × 2.5m6.5m × 2.5m
Total Machine Weight≈ 1 ton≈ 1.2 tons
Parameter KY26—1—1500 Model G KY26—1—1600 Model H
Maximum Feeding SizeDepending on the customer’s machine table sizeDepending on the customer’s machine table size
Maximum Die-Cutting Size1500 × 1040 mm1600 × 1250 mm
Minimum Die-Cutting Size380 × 380 mm380 × 380 mm
Applicable PaperboardCardboard ≥ 300g · Corrugated 1-7 Layers · Gray BoardCardboard ≥ 300g · Corrugated · Pit Paper ≤ 8
Die-Cutting Precision≈ ±0.5 mm≈ ±0.5 mm
Working Speed700–800 pcs/hr650–750 pcs/hr
Pile Height1,200 mm (Depending on host)1,200 mm (Depending on host)
Receiving Height1,200 mm (Depending on host)1,200 mm (Depending on host)
Pressure Adjustment Range±1.0±1.0
Minimum Waste Edge Size≥ 5 mm≥ 6 mm
Total Power7.5 KW7.5 KW
Equipment DimensionsLoading: 2100×1900×1850mm
W/o Waste: 1250×2050×1250mm
With Waste: 2150×2000×2100mm		Loading: 2250×2050×1950mm
W/o Waste: 1350×2150×1250mm
With Waste: 2250×2050×2100mm
Footprint (Approximate)7.5m × 2.5m7.5m × 3m
Total Machine Weight≈ 1.3 tons≈ 1.4 tons
Parameter KY26—1—1800 Model I KY26—1—2000 Model J
Maximum Feeding SizeDepending on the customer’s machine table sizeDepending on the customer’s machine table size
Maximum Die-Cutting Size1790 × 1250 mm2000 × 1400 mm
Minimum Die-Cutting Size480 × 480 mm480 × 480 mm
Applicable PaperboardCorrugated 1-7 Layers · Industrial Gray Board · Hollow Board
Die-Cutting Precision≈ ±0.5 mm≈ ±0.5 mm
Working Speed600–650 pcs/hr550–600 pcs/hr
Pile Height1000-1200 mm (Depending on host)1000-1200 mm (Depending on host)
Receiving Height1000-1200 mm (Depending on host)1000-1200 mm (Depending on host)
Pressure Adjustment Range±1.0±1.0
Minimum Waste Edge Size≥ 5 mm≥ 6 mm
Total Power7.5 KW7.5 KW
Equipment DimensionsLoading: 2780×2270×2050mm
W/o Waste: 1450×2340×1350mm
With Waste: 2700×2200×2100mm		Loading: 2980×2370×2150mm
W/o Waste: 1580×2580×1350mm
Footprint (Approximate)8m × 3m8m × 3.5m
Total Machine Weight≈ 1.5 tons≈ 1.75 tons
Machine Demo

See the KY26 Automatic Die Cutter Upgrade Kit in Full Operation

Watch the complete cycle: auto-loading, precision die cutting, and integrated waste stripping — no operators, no downtime.

KY26-1-930 · Automatic Die Cutter Upgrade Kit + Integrated Waste Stripping · Kylin Machines · 900–1,200 pcs/hr

B2B Procurement FAQ

Frequently Asked Questions

Answers to the most common technical and commercial questions from packaging and printing equipment buyers.

Which semi-automatic die cutting machines is the KY26 compatible with? +
The KY26 is engineered to retrofit onto the majority of standard semi-automatic flatbed die cutting machines currently in production use. Maximum feeding size is customized to your host machine’s table dimensions. Prior to production, our technical team will review your existing press specifications to confirm full compatibility. Both the KY26-1-750 and KY26-1-930 models accommodate different table sizes and production volumes.
What is the actual throughput improvement after installing the KY26? +
Most customers report a throughput increase from 400–600 pcs/hr (manual feeding) to 900–1,200 pcs/hr after the KY26 upgrade — a real-world improvement of 80%–100%+. Additionally, labor requirements typically drop by 2–3 operators per shift, delivering measurable ROI within the first production quarter.
Is the waste stripping function standard on all KY26 models? +
The KY26-1-930 includes an integrated waste stripping table as a standard configuration. For the KY26-1-750, waste stripping is available as an option. The system uses dual waste stripping rods positioned against the product edges on the discharge table to ensure clean, consistent waste matrix removal in-line — no secondary station required. Minimum waste edge of ≥5mm is required for reliable stripping performance.
What safety systems and maintenance protocols are required? +
The KY26 includes a full safety operating framework: emergency stop buttons, servo motor origin-reset sequences, PLC program integrity checks, and photocell/sensor coverage for real-time anomaly detection. Operators must complete pre-job training certified by Kylin Machines engineers before independent operation. Recommended daily maintenance includes lubrication of guide rails and chains, compressed air cleaning of sensors and limit switches, and pneumatic circuit integrity checks. Weekly and monthly preventive maintenance schedules are provided in the technical manual.
What are the lead times, shipping terms, and after-sales support for international buyers? +
Standard production and handling time is 7–10 business days. International transit is 15–35 days depending on destination port. Kylin Machines provides comprehensive after-sales support including remote PLC commissioning, video-guided installation tutorials, and access to factory engineers via scheduled video calls for parameter verification and troubleshooting. On-site installation by trained engineers can be arranged separately. All machines are covered by a standard 12-month warranty on mechanical and electrical components.
What substrate types and paperboard weights are supported? +
The KY26 supports a broad range of post-press substrates: cardboard ≥200g/m², single-face and double-wall corrugated carton (3 to 7 layers), industrial gray board, and transparent film. The minimum waste edge for reliable automatic stripping is ≥5mm. For unusual substrates or complex die geometries, we recommend providing samples for a pre-shipment trial run which can be arranged with our engineering team.
Industry Insight

Why the Semi-to-Full-Auto Upgrade Is Now a Strategic Priority in Packaging

For packaging manufacturers operating semi-automatic flatbed die cutting equipment, the economics of manual operation have fundamentally shifted. Rising labor costs in key manufacturing markets, increasing customer demand for shorter lead times, and pressure on per-unit margins have converged to make automation not just desirable — but operationally necessary.

The traditional response has been capital expenditure on new fully automatic die cutting lines, with acquisition costs ranging from $150,000 to over $300,000 for modern sheet-fed presses. For mid-volume producers, this represents a significant balance sheet commitment that is difficult to justify — particularly when existing semi-automatic equipment still has productive service life remaining.

“The KY26 gives us full-auto performance on our existing press — we doubled throughput, eliminated two feeding operators per shift, and added in-line waste stripping. The capital investment was a fraction of a new machine.” — Production Manager, corrugated packaging manufacturer

The KY26 Automatic Die Cutter Upgrade Kit: Capital-Efficient Automation

The Kylin Machines KY26 Automatic Die Cutter Upgrade Kit addresses this gap directly. Rather than replacing the host die cutting press, the KY26 robotic arm system integrates with the existing machine frame to add automated sheet feeding, servo-controlled registration, and — in the KY26-1-930 configuration — integrated waste stripping, all within a compact footprint of 5m × 2m to 6m × 2m.

The system’s servo motor and PLC-controlled swing arm picks sheets from a pile of up to 1,100mm and feeds them to the existing die cutting station with consistent ±0.2mm alignment accuracy. Output is automatically transferred to the waste stripping table or receiving stack, completing the full die-cutting workflow without manual intervention.

Waste Stripping: The Critical Second Function

In folding carton and corrugated box production, waste stripping (also referred to as waste cleaning or matrix removal) is a labor-intensive secondary operation that typically requires a dedicated operator and workstation positioned downstream of the die cutter. This creates a production bottleneck and adds to per-unit labor cost.

The KY26’s integrated waste stripping module eliminates this step entirely. After each die cutting cycle, the paper pick arm transfers the cut sheet to the waste discharge table. Two adjustable waste stripping rods are positioned flush against the product edges, and the waste matrix is stripped automatically as the product moves to the receiving position. The result is a clean, finished product stack — no secondary handling required.

  • Dual waste stripping rods with edge-alignment locking for consistent pressure
  • Compatible with waste edge sizes of ≥5mm for reliable matrix separation
  • In-line operation — no secondary station, no additional floor space required
  • Supports cardboard, corrugated carton (3–7 layers), gray board, and film substrates
  • Waste discharge dimensions for KY26-1-930: 1900×1710×2100mm

PLC Control, HMI Interface & Remote Support

The KY26 is controlled by a fully programmable PLC system with touch screen HMI. Operating parameters — including swing arm angles, suction timing, feed alignment, pressure values, and waste stripping rod positions — are configured through the touchscreen and stored as job recipes for quick changeover between product runs.

Kylin Machines provides remote PLC commissioning support and scheduled video call sessions with factory engineers for parameter verification, troubleshooting, and operator training. Monthly PLC program audits and data verification can be conducted remotely, reducing the need for on-site service visits and minimizing downtime for international customers.

Safety Engineering & Maintenance Standards

The KY26 operates under a comprehensive safety framework. Access to the robotic arm working area is restricted to trained, authorized operators. Emergency stop buttons are positioned for immediate accessibility. The servo system includes origin-reset verification before each shift start, and all photocells, sensors, and limit switches are designed for shift-by-shift cleaning to maintain detection sensitivity.

The recommended preventive maintenance schedule includes: daily lubrication of guide rails, chains, and bearings; bi-daily pneumatic circuit integrity checks; weekly chain, sprocket, and slide rail inspection; and monthly PLC program and parameter audits. This structured maintenance framework supports high-availability operation across multi-shift production environments.

Ready to Upgrade Your Die Cutting Line?

Talk to a Kylin Machines engineer — get a compatibility assessment and quotation for your existing press within 24 hours.

▶ Watch Machine Demo 📐 View Full Specifications

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/automatic-die-cutter-upgrade-kit/feed/ 0 Fully Auto Double Tape Application Machine https://kylinmachines.com/machine/fully-auto-double-tape-application-machine/ https://kylinmachines.com/machine/fully-auto-double-tape-application-machine/#respond Wed, 20 May 2026 04:15:33 +0000 https://kylinmachines.com/?post_type=portfolio&p=8555 KY-1200L Fully Auto Double Tape Application Machine | Industrial Taping Solution
Industrial Grade · CE Certified · B2B Ready
Model: KY-1200L

Fully Auto Double Tape Application Machine

Precision-engineered for card boxes, rigid packaging, leather shells, and handbags — the KY-1200L delivers consistent ±1mm tape placement at speeds up to 110 m/min, driven by PLC control and servo-optical positioning.

±1mmAccuracy
110 m/minMax Speed
1200×1200mmMax Sheet
2–4Pasting Heads
1.5 kWPower
700 kgMachine Weight
Request a Quote View Full Specs
★★★★★ 4.8 / 5.0 — 137 verified B2B reviews
KY-1200L Fully Auto Double Tape Application Machine — front view
KY-1200L
Production Model · CE Certified
🏭
15+ Years
Industrial Manufacturing Experience
🌍
60+ Countries
Global Export Footprint
✅
CE / ISO Certified
Full Export Documentation
⚙️
12-Month Warranty
Parts & Technical Support
Why It Matters

Manual Taping Costs You More Than You Think

⚠ Common Pain Points — Manual & Semi-Auto Lines
  • ✘ Tape misalignment exceeding ±3–5mm, leading to cosmetic defects and rework costs
  • ✘ Low throughput of 20–35 m/min — a bottleneck in high-volume packaging operations
  • ✘ Manual tape cutting creates inconsistent lengths and material waste up to 8%
  • ✘ Labor-intensive feeding and stacking requires 3–4 operators per shift
  • ✘ No PLC parameter storage — every job change requires lengthy manual recalibration
✔ KY-1200L Automated Solution
  • ✓ Servo + optical fiber positioning delivers guaranteed ±1mm accuracy across every sheet
  • ✓ 50–110 m/min processing speed triples line output with a single machine
  • ✓ Automatic friction feeding and precision knife cutting eliminate tape waste
  • ✓ Continuous accumulation stacking system reduces labor requirement to one operator
  • ✓ PLC touchscreen stores job parameters — changeover in under 5 minutes
Core Advantages

Engineering Excellence in Every Component

Five precision-engineered subsystems that set the KY-1200L apart from conventional tape application machines in industrial packaging environments.

🔧

Automatic Friction Feeding

The feeding module employs a friction-drive mechanism with a high-efficiency paper-dispensing knife. Smooth, jam-free sheet delivery is maintained across the full weight range, reducing downtime to near zero.

👁️

Optical Fiber Servo Positioning

Dual optical fiber electric eye sensors paired with closed-loop servo drives achieve consistent ±1mm tape placement. The system self-corrects for minor material variation without operator intervention.

🧲

Advanced Adhesive Laminating Unit

An updated adhesive mechanism with efficient laminating performance ensures strong, wrinkle-free tape adhesion on card, leather, and composite substrates — critical for luxury packaging and rigid boxes.

🖥️

PLC Touchscreen HMI

The man-machine interface provides intuitive parameter setting for tape length, speed, and head count. Job recipes can be saved and recalled instantly, enabling rapid SKU changeover for multi-product lines.

📦

Continuous Accumulation Stacker

The output delivery system uses a continuous accumulation method, eliminating manual stack retrieval. Finished sheets queue automatically, enabling uninterrupted machine operation and consistent downstream supply.

📐

Flexible Tape Head Configuration

The KY-1200L supports 2 to 4 pasting heads, accommodating tape widths from 6–35mm standard (10–80mm optional). This versatility suits diverse product formats from small gift boxes to large aircraft-style packaging.

Workflow

How the KY-1200L Works

A streamlined four-stage automated process that takes raw sheets from infeed to perfectly taped, stacked output — with minimal operator involvement.

01
📥

Automatic Sheet Infeed

The friction-drive feeding mechanism draws individual sheets from the stack. The high-efficiency dispensing knife ensures single-sheet separation and smooth paper flow at up to 110 m/min.

→
02
🎯

Optical Sensor Detection & Servo Alignment

Dual optical fiber sensors detect sheet edge position. Servo drives make real-time micro-adjustments to ensure the tape head is precisely aligned to within ±1mm on every sheet.

→
03
✂️

Precision Tape Application & Cutting

The pasting heads apply double-sided tape strips with the advanced adhesive laminating mechanism. Tape length is set via PLC and can be adjusted arbitrarily — no manual cutting required.

→
04
📤

Continuous Accumulation Output

Finished sheets are delivered to a continuous accumulation stacker, maintaining a steady supply for downstream folding, boxing, or manual packing stations without interruption.

→
Technical Specifications

KY-1200L — Main Technical Parameters

Parameter Specification
Model KY-1200L
Product Max Size 1200 × 1200 mm
Product Min Size 100 × 70 mm
Product Thickness (Min Weight) > 157 g
Tape Width Range (Standard) 6 – 35 mm
Tape Width Range (Optional) 10 – 80 mm
Number of Pasting Heads 2 – 4 pcs
Processing Speed 50 – 110 m/min
Positioning Accuracy ± 1 mm
Power Supply 1.5 kW / AC 220V
Machine Dimension (L × W × H) 4215 × 1640 × 1600 mm
Machine Weight 700 kg
Control System PLC + Touchscreen HMI
Feeding System Automatic Friction Feed
Positioning System Optical Fiber Electric Eye + Servo Drive
Output System Continuous Accumulation Stacker
Live Demo

See the KY-1200L in Full Production Operation

Watch how the KY-1200L handles real-world production conditions — from automatic sheet infeed to precise tape application and stacked output delivery.

  • Friction feeding system handling cardboard sheets at speed
  • Optical fiber sensor detection and servo head alignment in action
  • PLC touchscreen interface and parameter input demonstration
  • Continuous accumulation stacker output at full production rate
  • Tape application quality at 110 m/min with ±1mm precision
Request a Live Online Demo
KY-1200L double tape machine application — tape application on card box surface
Applications

Built for Demanding Packaging Substrates

The KY-1200L is purpose-designed for surface double-sided tape strip application across a wide range of rigid and semi-rigid packaging formats used in premium consumer goods, gifting, and industrial packaging industries.

  • Card boxes and folding carton structures with gloss or matte laminated surfaces
  • Cardboard sheets for mounting, backing board, and structural packaging applications
  • Leather shell panels for luxury handbags and fashion accessories packaging
  • Aircraft-style gift boxes and specialty rigid packaging formats
  • Promotional and seasonal packaging requiring decorative tape elements
  • Industrial component carriers and dividers requiring precise adhesive strip positioning
Discuss Your Application →
FAQ

Frequently Asked Questions

Key questions from procurement engineers, production managers, and packaging line integrators considering the KY-1200L.

The KY-1200L is designed for card boxes, cardboards, leather shells, handbags, aircraft boxes, and other rigid or semi-rigid surface substrates requiring strip double-sided tape application. It accepts sheets from 100×70mm up to 1200×1200mm with a minimum grammage of 157g. The machine handles gloss, matte-laminated, and uncoated surfaces with equal reliability.
Positioning accuracy of ±1mm is achieved through a dual-axis optical fiber electric eye sensing system working in real time with servo-driven feed and positioning modules. The sensors detect the sheet edge position on every cycle, and the servo drive responds with micro-corrections before tape is applied. This closed-loop system maintains accuracy even under high-speed, high-volume production conditions without requiring manual adjustment.
The standard configuration supports tape widths of 6–35mm. An extended optional configuration accommodates widths up to 80mm. The machine features 2 to 4 pasting heads, configurable to match your product layout. Tape length for each head is set independently via the PLC touchscreen interface and can be stored as a job recipe — enabling rapid changeover between different SKUs with no mechanical tooling changes required.
The KY-1200L requires a single-phase AC 220V supply at 1.5kW — a standard industrial power connection in most manufacturing facilities. The machine footprint is 4215mm (L) × 1640mm (W) × 1600mm (H) and weighs 700kg, requiring a standard factory floor with adequate load-bearing capacity. An earthed power connection, level installation surface, and forklift access for unloading are recommended. Full installation guidance and commissioning support are provided.
Standard production and handling lead time is 7–10 business days from order confirmation. International sea freight transit is 15–35 days depending on destination port. Each machine ships with full FOB documentation, detailed packing lists, CE certification, and inspection certificates. The KY-1200L carries a 12-month warranty covering parts and manufacturing defects from the delivery date, with technical support available via email, video call, and on-site service options for qualifying markets.
Yes — the KY-1200L is designed with line integration in mind. The continuous accumulation stacking output connects seamlessly to downstream folding-gluing, box-forming, or manual packing stations. The PLC system supports standard I/O signals for line-start/stop synchronization with upstream and downstream equipment. Custom integration consulting, including line layout design and I/O mapping, is available upon request for complete line projects.
Buyer’s Technical Guide

Understanding Fully Automatic Double Tape Application in Modern Packaging Production

Double-sided tape application has evolved from a manual, labor-intensive operation into one of the most precisely automated steps in rigid and flexible packaging production. As consumer expectations for premium unboxing experiences rise — and as brands demand consistent, defect-free presentation in every unit — the performance gap between manual and fully automated tape application has become commercially significant.

For procurement engineers and production managers in the packaging, printing, and post-press sectors, selecting the right tape application machine is a capital investment decision with direct implications for line output, scrap rates, labor costs, and downstream defect metrics. The KY-1200L was engineered to address precisely these operational demands.

“Positioning accuracy of ±1mm is not a specification detail — it is the difference between a product that passes QA and one that doesn’t.” In luxury and premium rigid box production, tape placement tolerances as small as 1–2mm can affect closure performance, visual alignment, and brand perception.

The Role of PLC Control and Servo Positioning in High-Volume Tape Application

Conventional pneumatic or cam-driven tape applicators operate at fixed mechanical parameters, requiring manual adjustment for every format change. Modern industrial tape application machines like the KY-1200L replace these mechanical limits with closed-loop electronic control — combining a PLC (Programmable Logic Controller) with servo motor drives and optical fiber sensing to create a fully adaptive positioning system.

The practical outcome for production operators is measurable: job changeover times drop from 30–40 minutes of manual calibration to under 5 minutes of parameter recall from stored PLC recipes. For multi-SKU packaging lines running 8–15 different box formats per shift, this efficiency gain directly translates to increased billable machine hours and reduced overtime costs.

Friction Feeding Technology: Why Sheet Delivery Consistency Matters

The feeding module is often the most underappreciated subsystem in a tape application machine, yet it sets the boundary conditions for everything that follows. The KY-1200L uses a friction-drive feeding system with a high-efficiency paper-dispensing knife to separate individual sheets cleanly at high speed.

  • Eliminates double-sheet feeding incidents that cause head jams and tape waste
  • Maintains consistent sheet-to-sheet gap timing required for servo positioning accuracy
  • Handles a broad material range from lightweight cartons to heavyweight leather-mounted boards
  • Requires minimal operator monitoring during extended production runs

Tape Head Configuration: Matching Machine Capability to Product Requirements

The KY-1200L’s configurable pasting head system — supporting 2 to 4 heads with independent tape length control — is designed for packaging manufacturers who produce multiple product formats on the same machine. Each head applies tape independently, enabling complex multi-strip patterns that would require separate manual passes on conventional equipment.

Tape width flexibility from 6mm to 80mm means a single KY-1200L investment covers the full range from narrow closure strips on compact gift boxes to wide structural tape application on large aircraft-style retail packaging — without requiring secondary equipment or outsourced production.

Total Cost of Ownership: Evaluating the KY-1200L Investment

When evaluating industrial tape application machines for B2B procurement, total cost of ownership (TCO) analysis should account for more than the capital acquisition price. Key TCO factors for the KY-1200L include:

  • Labor reduction: Replacing 3–4 manual operators with a single machine supervisor represents significant wage cost savings in most manufacturing markets
  • Scrap reduction: ±1mm accuracy versus manual ±5mm tolerance reduces cosmetic reject rates and material waste on premium substrates
  • Throughput gain: 110 m/min versus 30–40 m/min manual output increases capacity without additional floor space or infrastructure
  • Maintenance: The friction feed mechanism and servo drives are designed for low-maintenance continuous operation; scheduled PM intervals are typically every 500–1,000 operating hours
  • Warranty and support: 12-month warranty with parts and remote technical support minimizes unplanned downtime costs during the ownership lifecycle

Shipping, Installation, and Commissioning for International B2B Buyers

The KY-1200L is export-packaged in a reinforced wooden crate designed to withstand international sea freight conditions. Each unit ships with full CE documentation, a packing list, installation manual, and wiring diagrams. FOB pricing is available, with custom CIF or DDP terms negotiable for volume orders.

On-site installation support is available for qualifying markets, and remote video-assisted commissioning is standard for all international orders. Operator training can be conducted via video conference, covering PLC parameter setting, routine maintenance procedures, and troubleshooting for common operational scenarios.

Selecting a Double Tape Machine: Key Evaluation Criteria for Procurement Engineers

When issuing RFQs or comparing tape application machines for your packaging production line, the following technical and commercial criteria should be included in your evaluation matrix:

  • Positioning accuracy specification: Demand documented tolerance data (±1mm or better for precision packaging applications)
  • Feed system reliability: Request MTBF (Mean Time Between Failures) data for the feeding module and evidence of field performance in comparable production environments
  • Tape width and head flexibility: Confirm that the machine can handle your current and planned future product range without additional investment
  • Control system capability: PLC-based job recipe storage is a baseline requirement for multi-format production lines
  • After-sales support infrastructure: Confirm availability of spare parts, remote support, and on-site service in your region
  • Compliance documentation: CE marking, ISO quality certifications, and export documentation are standard requirements for import into EU, US, and Australian markets

Ready to Automate Your Tape Application Line?

Request a formal quotation or schedule a live online machine demonstration with our engineering team.

Request a Quote Watch Demo Video

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/fully-auto-double-tape-application-machine/feed/ 0 Semi Auto Collapsible Box Machine https://kylinmachines.com/machine/semi-auto-collapsible-box-machine/ https://kylinmachines.com/machine/semi-auto-collapsible-box-machine/#respond Tue, 28 Apr 2026 10:40:35 +0000 https://kylinmachines.com/?post_type=portfolio&p=8007
Industrial Packaging Machinery — In Stock

Semi Auto
Collapsible
Box Machine

Model: KY-650AD

High-precision rigid box folding system built for luxury gift, cosmetics, and electronics packaging lines. Consistent ±0.2 mm fold accuracy — cycle after cycle.

📩 Request a Quote ▶ Watch Demo
28
pcs / min max
±0.2mm
Fold Precision
2 kW
Low Energy Draw
KY-650AD semi auto collapsible box machine — front-view showing wing-folding mechanism (Kylin Machines)
2024 Model
★★★★★
4.9 / 5.0
128 verified B2B reviews
500+
Machines Deployed Worldwide
±0.2mm
Guaranteed Fold Precision
15–35d
Global Sea Freight Transit
12-Mo
Parts & Service Warranty
Workflow

How the Semi-Auto Collapsible Box Machine Works

A single operator drives a four-stage mechanical cycle that delivers precision-folded rigid boxes at production-line speed.

Load & Position Blank

Operator places the pre-glued cardboard blank into indexed guide rails. Optical stops ensure ±0.2 mm registration on every cycle.

Wing Fold & Press

Cam-driven wing arms fold the side boards simultaneously. Pneumatic pressure pads activate instantly — eliminating bubbles under coated or foil-laminated surface paper.

Dwell & Bond

Adjustable dwell timer holds the folded box under calibrated pressure for a set interval to achieve full adhesive bond — critical for premium-grade surface papers.

Eject & Collect

Finished collapsible box ejects automatically onto the output tray. At 28 pcs/min the operator simply monitors quality and feeds the next blank.

Why Upgrade?

Manual Folding vs. Semi-Auto Machine

Manual workflows create costly inconsistencies. Here is exactly what changes when you deploy this semi-automatic system.

Manual Folding Challenges
  • Rejection rates above 8% on high-GSM boards due to inconsistent fold angles
  • Output capped at 6–10 pcs/min per operator — labour-intensive and slow
  • Air bubble entrapment under surface paper degrades premium appearance
  • No repeatable dimension control — fails luxury brand tolerance specs
  • Quality drifts over long shifts due to operator fatigue
Semi-Auto Machine Advantages
  • Mechanically controlled fold cycle — ±0.2–0.3 mm repeatability every single piece
  • 15–28 pcs/min throughput — up to 3× the output of manual operations
  • Integrated pneumatic press eliminates bubble formation on 100–200 gsm stock
  • Quick-change mould system — size changeover in under 15 minutes
  • Single-operator machine minimises labour cost, maximises consistency shift-long
Core Advantages

Engineered for Production-Line Reliability

Six design pillars that make this the preferred rigid box folding machine for post-press packaging professionals.

±0.2 mm Fold Precision

Cam-driven mechanical folding with guide-rail positioning ensures every box edge meets tight tolerances demanded by luxury brand packaging specifications — shift after shift.

15–28 pcs/min Output

Variable-speed drive sustains high throughput across 100–200 gsm surface papers and 1–3 mm cardboard cores — adaptable to both lighter gift boxes and heavier retail packaging.

15-Minute Mould Changeover

Modular mould architecture with indexed rail stops allows operators to switch between box sizes in under 15 minutes — minimising unproductive downtime between production runs.

Bubble-Free Surface Finish

Integrated pneumatic pressing applies calibrated pressure across all four folded sides simultaneously, preventing air entrapment under foil-laminated or UV-coated cover papers.

Energy-Efficient 2 kW Drive

220 V / 2 kW single-phase — plug-and-play for most finishing shops with no 3-phase infrastructure upgrade. Compact 1200 × 1050 × 1550 mm footprint fits tight post-press bays.

Wide Material Compatibility

Handles side boards from 0.5–1 mm, rigid cardboard cores of 1–3 mm, and surface paper from 100–200 gsm — covering gift, cosmetics, electronics, and jewellery box segments.

Technical Data

Full Machine Specifications

Reference-grade technical data for procurement, facility planning, and supplier qualification assessments.

KY-650AD Semi Auto Collapsible Box Machine — Specification Sheet (Kylin Machines)
Parameter Specification
ModelKY-650AD
Max Box Size650 × 120 mm
Min Box Size480 × 60 mm
Surface Paper Thickness100 – 200 gsm
Cardboard Core Thickness1 – 3 mm
Side Board Thickness0.5 – 1 mm
Working Speed15 – 28 pcs / min
Fold Precision± 0.2 – 0.3 mm
Machine Power Supply220 V / 2 kW
Machine Dimension (L×W×H)1200 × 1050 × 1550 mm
Application Range

From luxury gift packaging to high-volume cosmetics and electronics retail — this machine covers a broad spectrum of rigid folding box formats.

Collapsible rigid box sample — luxury gift packaging produced by the semi-auto wing box machine
Collapsible rigid box sample — cosmetics and premium retail packaging format
Collapsible rigid box sample — electronics and jewellery packaging format
Machine Demonstration

See the Full Production Cycle in Action

Watch the machine fold, press, and form rigid collapsible box side wings at full working speed — 15 to 28 pieces per minute.

Frequently Asked Questions

B2B Procurement FAQ

Answers to the questions packaging industry buyers ask most during machine evaluation and ordering.

Maximum box size is 650 × 120 mm; minimum is 480 × 60 mm. Surface paper compatibility spans 100–200 gsm, rigid cardboard core 1–3 mm, and side board 0.5–1 mm. This covers most luxury gift, cosmetics, electronics, and premium retail packaging formats without additional tooling for sizes within this range.

Working speed is 15–28 pcs/min — 2–3× the throughput of a skilled manual operator (typically 6–10 pcs/min). At 15 pcs/min over an 8-hour shift, a single machine produces approximately 7,200 finished boxes, replacing 2–3 manual workers while delivering tighter dimensional consistency with a documented rejection rate below 1%.

The machine runs on standard 220 V / 2 kW single-phase power — no 3-phase installation required. Machine footprint is 1200 × 1050 × 1550 mm (L×W×H), making it suitable for existing post-press or finishing bays. Requirements: a flat, level floor and a standard 16 A socket. No compressed-air infrastructure is needed; the pneumatic system uses an internal compressor.

Standard B2B lead time after order confirmation is 7–10 business days for final QC inspection and export crating. International sea freight typically takes 15–35 transit days depending on destination port. FCL and LCL options are available. Full export documentation — CO, packing list, commercial invoice, and inspection report — is provided upon request.

Every machine ships with a comprehensive technical manual, illustrated installation guide, and a professional video tutorial series. A 12-month warranty covers all mechanical and electrical components. Remote commissioning support via video call is included at no charge. On-site installation and operator training can be arranged for customers in most regions — contact us for regional availability and pricing.

Yes. Custom mould sets for box sizes outside the standard 480–650 mm range can be manufactured with a typical lead time of 10–15 business days. For production line integration — including upstream gluing stations or downstream stacking conveyors — share your facility layout drawings with our engineering team for a compatibility assessment at no charge.

Industry Insight

Semi-Automatic Collapsible Box Machines: A Buyer’s Guide for Packaging Manufacturers

What Is a Semi-Automatic Collapsible Box Machine?

A semi-automatic collapsible box machine — also known as a wing box folding machine or side-board forming machine — is a post-press device that mechanically folds, scores, and presses the outer sleeve components of a collapsible rigid box. Unlike a traditional rigid gift box that ships pre-formed, a collapsible box folds flat for storage and retail display, then snaps open into a rigid structure at the point of use.

This format is increasingly favoured by luxury brands, subscription box services, and e-commerce retailers seeking premium unboxing experiences with reduced warehouse cube requirements. The semi-automatic variant — requiring one operator to feed pre-cut blanks — bridges the gap between manual cottage operations and fully automated, high-volume lines at a fraction of the capital cost.

“For mid-volume runs of 5,000–50,000 units per month, the semi-automatic collapsible box machine delivers the best cost-per-piece economics without the capital outlay of a fully automated line.” — Post-Press Technology Review, 2024

Key Buying Criteria for B2B Procurement

1. Dimensional Capability

Before evaluating any machine, map your current and anticipated box size portfolio against the machine’s stated min/max dimensional envelope. This unit’s 480–650 mm length range and 60–120 mm depth range covers the most prevalent luxury gift and cosmetics formats. Verify that your surface paper weight — typically 128–200 gsm art paper or laminated stock — falls within the rated 100–200 gsm operational window.

2. Precision and Surface Quality Standards

Luxury packaging clients typically specify fold accuracy within ±0.5 mm. This machine’s ±0.2–0.3 mm mechanical tolerance exceeds that threshold, providing a quality buffer that accommodates natural material variation in laminated boards. The integrated pneumatic pressing system eliminates the bubble formation that routinely plagues manual operations using coated or foil-stamped surface papers.

3. Throughput and Labour Economics

At 15–28 pcs/min with a single operator, the productivity economics are compelling for any B2B packaging manufacturer. A conservative shift output of 6,000–8,000 boxes per 8-hour shift reduces per-unit labour cost by 60–70% versus manual folding benches. Combined with the 2 kW power draw, the machine’s operating cost per thousand units is among the lowest in its class.

“Switching to semi-automatic folding for our gift box line reduced per-unit finishing cost by 58% and cut rejection rates from 6.2% to under 0.8% within the first production month.” — Packaging Operations Manager, European Cosmetics Brand

Installation, Commissioning, and Operator Training

The machine’s 1200 × 1050 mm footprint and standard 220 V power supply eliminate the facility infrastructure upgrades that larger automated lines require. Most print-finishing shops can commission the machine within a single working day. The modular mould system — indexed with guide-rail stops — reduces the learning curve for new operators, who typically achieve full-speed production within 2–3 days of initial commissioning.

Total Cost of Ownership and ROI

When evaluating ROI, account for: initial machine cost, inbound freight and import duties, mould sets for each box SKU in your product range, maintenance consumables (cam lubricant, press pads), and the cumulative labour savings over a standard 5-year depreciation window. Most buyers in European and North American packaging markets report full payback within 8–14 months at production volumes exceeding 20,000 units per month — making this one of the fastest-payback capital equipment investments in post-press finishing.

Ready to Upgrade Your Rigid Box Production Line?

Request a formal quotation, arrange a sample box test, or speak directly with our applications engineering team.

📩 Request Formal Quotation ▶ Watch Machine Demo

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments

10,000 customers in 30 countries using KYLIN MACHINES, meet our customers

What Client’s Say

Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.

26 Mar 2023

Boris Boguslavskiy

Boris BoguslavskiyCEO - Taropack

The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you

Nadine Kodsy

Nadine KodsyCEO - bassil bookbinding

Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!

Mit den besten Grüßen,

28 April 2023

Armin Akbarzadeh

Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH

We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED

John Smith

John SmithCEO & Founder - SAP print

We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.

EVER OLIVIA ENTERPRISE CO.,LTD

ALBERTO RINALDI

ALBERTO RINALDICEO & Founder - MEM company

We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks

VIKAS TAWAR

VIKAS TAWARCEO & Founder - Impack company

Good Morning Jacob
Business is going well!
Your box corner taper has been running like a champion saving us time and money!!
As we continue to grow we will definitely keep in touch and see if we can continue to  our relationship with Kylin Machines
All the best!!
Jason

Jason Hopkins

Jason HopkinsPrint & marketing execution experts - Ampersand

]]> https://kylinmachines.com/machine/semi-auto-collapsible-box-machine/feed/ 0