machine – Kylin Machines https://kylinmachines.com Book Finishing & Packaging Machinery Manufacturer Since 2003 Wed, 04 Nov 2026 10:17:57 +0000 en-US hourly 1 https://wordpress.org/?v=7.1.4 Automatic Plastic Spiral Binding Machine https://kylinmachines.com/machine/automatic-plastic-spiral-binding-machine/ https://kylinmachines.com/machine/automatic-plastic-spiral-binding-machine/#respond Wed, 04 Nov 2026 08:22:16 +0000 https://kylinmachines.com/?post_type=portfolio&p=9850
Model Ky-135P · Plastic Spiral Binding Line

Automatic Plastic Spiral Binding Machine

4.9/5 · 126 verified buyer reviews

Automatic spiral threading, bending and hook crimping for children’s books, picture albums, drawing books and coil notebooks. End manual plastic-coil assembly on your binding line.

500–1000Books per hour
135–350 mmBinding size
5/16–5/8″Spiral diameter
220V / 2 kW50Hz power
Automatic plastic spiral binding machine Ky-135P
1,000 / hrPeak binding speed
7–10 daysHandling time
30 daysReturn window
4.9 / 5126 buyer reviews
The Industry Pain Point

Plastic Spiral Binding Should Not Be a Manual Job

Plastic coil books have traditionally been threaded and finished by hand. That limits output, inflates labor cost and makes quality hard to repeat.

Traditional Manual Process

  • ✘Coils threaded one book at a time by hand
  • ✘Output depends on operator skill and fatigue
  • ✘Uneven coil ends, loose hooks and rework
  • ✘Labor cost rises with every volume increase
  • ✘Missed deadlines on seasonal calendar and school-book runs

Kylin Ky-135P Automatic Line

  • ✓Automatic spiral threading through the binding edge
  • ✓Consistent 500–1000 books per hour
  • ✓Automatic bending and hook crimping for a secure finish
  • ✓One operator replaces a multi-person hand line
  • ✓Optional in-house coil forming at 18–25 coils per minute
ROI Calculator

How Fast Does the Ky-135P Pay Back?

Enter your own figures. Results update instantly. Machine investment is a placeholder — replace it with your quoted price.

Estimated payback period
—
Manual labor cost / month—
Automatic cost / month—
Monthly savings—
Annual savings—
3-year net gain—
Get My Exact Quote

Estimate only. Includes labor and electricity (2 kW at $0.12/kWh); excludes coils, maintenance and tax.

Core Advantages

Engineered for Reliable Plastic Coil Binding

Every function targets one goal: remove manual handling without sacrificing finish quality.

01

Automatic Spiral Threading

The plastic spiral is fed through the binding edge automatically, replacing slow hand threading.

02

Auto Bending & Hook Crimping

Coil ends are bent and crimped into a hook, giving a clean and secure closure on every book.

03

500–1000 Books / Hour

Stable throughput suited to high-volume children’s book, album and notebook production.

04

Wide Size Range

Binds from 135 mm to 350 mm, covering most picture books, sketchbooks and desk calendars.

05

5/16″ to 5/8″ Spirals

Supports a broad range of spiral diameters for thin activity books through thicker albums.

06

Matching Coil Forming Machine

Form your own coils at 18–25 per minute in 4:1, 6 mm, 5:1 or 3:1 pitch to control supply and cost.

Applications

One Machine, Many Coil-Bound Products

From seasonal wall calendars to school drawing pads, plastic spiral binding keeps pages flat, durable and easy to turn.

  • Children’s books
  • Picture albums
  • Drawing books
  • Coil notebooks
  • Calendars
Discuss Your Application
Calendar bound with plastic spiral coil
How It Works

From Loose Pages to Finished Book in 4 Steps

1

Load Book Blocks

Place the punched book block on the feed table and set the binding size (135–350 mm).

2

Select the Coil

Choose spiral diameter (5/16″–5/8″) and pitch; form coils in-house if needed.

3

Auto Threading

The machine feeds the plastic spiral through the binding edge automatically.

4

Bend & Hook Crimp

Coil ends are bent and crimped, delivering a finished book ready for packing.

Technical Specifications

Model Ky-135P Technical Parameters

Plastic Spiral Binding Machine (Ky-135P)
Working speed500–1000 books / hour
Min. binding size135 mm
Max. binding size350 mm
Spiral diameter5/16″ – 5/8″
Voltage & power220V, 2 kW, 50Hz
Plastic Coil Forming Machine
Working speed18–25 coils / minute
Min. coil length135 mm
Max. coil length380 mm
Spiral diameter5/16″ – 5/8″
Pitch4:1 / 6 mm / 5:1 / 3:1
Voltage & power220V, 3 kW, 50Hz
Buyer Feedback

Rated 4.9/5 by 126 Verified Buyers

★★★★★
We bind children’s activity books and the Ky-135P replaced a six-person hand line. Output is stable and the hook crimping is consistent.
Michael R. · Children’s book printer
★★★★★
Changeover between 5/16 and 5/8 inch coils is quick. Our wall-calendar runs are far more predictable than with manual threading.
Stefan K. · Calendar manufacturer
★★★★★
Pairing the binder with the coil forming machine let us make our own spirals. Installation guidance and remote support were responsive.
Daniel P. · Print finishing company
Machine Demonstration

See the Ky-135P Run

Watch automatic spiral threading, bending and hook crimping in real production.

FAQ

Buyer Questions, Answered

The Ky-135P binds 500–1000 books per hour. The companion plastic coil forming machine produces 18–25 coils per minute.

The binding machine handles book sizes from 135 mm to 350 mm with spiral diameters from 5/16 to 5/8 inch. The coil forming machine produces coil lengths from 135 mm to 380 mm.

Yes. The plastic forming machine is a companion unit that forms spiral coils in pitches of 4:1, 6 mm, 5:1 and 3:1, so you can control coil supply and cost in-house.

The binding machine runs on 220V, 2 kW, 50Hz and the forming machine on 220V, 3 kW, 50Hz. Tell us your local voltage and frequency when requesting a quote so we can confirm the correct configuration.

Handling time is 7–10 days and international transit is typically 15–35 days depending on destination. A 30-day return window applies under our standard B2B return policy.

It is widely used for children’s books, picture albums, drawing books, coil notebooks and calendars that require plastic spiral binding.

Industry Insight

Why Plastic Spiral Binding Is Moving From Hand Work to Automation

Plastic spiral, or coil, binding remains one of the most practical ways to produce books that open flat and survive daily use. Children’s books, drawing pads, planners and calendars all rely on it. Yet for many converters the final assembly step is still done by hand, and that is where schedules slip and costs climb.

An automatic plastic spiral binding machine such as the Ky-135P targets exactly that step. It threads the coil, bends the ends and crimps the hook without an operator handling each book.

The binding station is rarely the most glamorous machine on the floor, but it is often the one that decides whether an order ships on time.Kylin Machines production note

What the Ky-135P Automates

The machine is built around three operations that are slow and inconsistent when performed manually:

  • Spiral threading — the plastic coil is fed through the binding edge automatically.
  • Bending — the coil ends are shaped for a flush, safe finish.
  • Hook crimping — the ends are locked so the coil stays in place through repeated use.

With a stated speed of 500–1000 books per hour and a binding size range of 135–350 mm, it covers most formats found in children’s publishing and stationery. For a broader view of where demand is heading, see our analysis of the wire binding machine market in 2026 and the shift to digital automation.

Control Your Coil Supply

Coil cost and availability can affect margins as much as labor. The companion plastic forming machine makes spirals at 18–25 coils per minute, in lengths of 135–380 mm and in 4:1, 6 mm, 5:1 or 3:1 pitch. Producing coils in-house shortens lead times and lets you match pitch to product.

Choosing the Right Binding Method

Plastic coil is not the only option. Twin-wire (double loop) binding gives a more premium look for planners and notebooks, while hardcover production needs case-making equipment. If you are comparing technologies, our guide to industrial vs office book binding machines, including hardcover, lay-flat and wire binding explains the trade-offs.

Plants that already run a premium finish line often pair coil binding with a fully automatic twin-wire binder, an automatic book edge gilding machine or an automatic hardcover case wrapping machine upgrade kit, so one supplier can support several product lines.

Automation does not remove skilled people from bookbinding; it moves them from repetitive threading to quality control and scheduling.Editorial perspective

Practical Buying Checklist

  • Confirm your largest and smallest book formats against the 135–350 mm range.
  • Match spiral diameter (5/16″–5/8″) to your thickest book block.
  • Verify local voltage and frequency before ordering.
  • Decide whether you will buy coils or form them in-house.
  • Use the ROI calculator above with your real labor figures.

Craft and technique still matter, too. If you want a practitioner’s view of the craft behind the machines, read what is your experience of bookbinding.

Request a Quote

Talk to Our Binding Machine Engineers

Share your book sizes, daily volume and voltage. We will reply with a configuration and quotation.

  • Configuration matched to your book formats
  • Binding machine and coil forming machine options
  • Handling 7–10 days, transit 15–35 days
  • 30-day return window

Ready to Automate Your Plastic Spiral Binding?

Get specifications, a configuration recommendation and a quotation for the Ky-135P.

Get a Free Quote

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

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Automatic Slide Rigid Box Making Machine https://kylinmachines.com/machine/automatic-slide-rigid-box-making-machine/ https://kylinmachines.com/machine/automatic-slide-rigid-box-making-machine/#respond Tue, 27 Oct 2026 08:55:24 +0000 https://kylinmachines.com/?post_type=portfolio&p=9810
Industrial Packaging Machinery · Model KY-W2310B

Automatic Slide Rigid Box Making Machine

Automate key stages of drawer-style rigid box production with controlled paper feeding, hot-melt adhesive application, optical positioning, pneumatic pressing and box forming. Developed for packaging manufacturers producing premium sleeve-and-tray boxes for luxury retail and gift applications.

Machine price: US$2,000 Deposit: US$1,000 (not the full price) In stock KY-W2310B customer rating: 4.9 / 5 from 5 reviews
Model KY-W2310B Rated 15–25 pcs/min Specified accuracy ±0.1 mm
Kylin automatic slide rigid box making machine for drawer-style rigid packaging
KY-W2310B · Automatic slide rigid box production solution
15–25 pcs/minRated production speed
±0.1 mmSpecified dimensional accuracy
350 × 250 mmMaximum box size
5.5 kWRated power
15–25 pcs/minStated production speed
±0.1 mmSpecified accuracy
50–350 mmBox-size range, subject to dimensions
5.5 kW380 V / 50 Hz / 3-phase
Process Improvement

From Manual Alignment to a More Controlled Production Process

Drawer-style rigid boxes need carefully aligned paper, board and folded edges. KY-W2310B automates key stages to help manufacturers standardize the process; confirm the final result using your own box sample and materials.

Common Production Challenges

  • Manual placement can create variation in paper-to-board alignment.
  • Inconsistent pressing or edge folding can increase rework on visible box edges.
  • Repeated handling between process stages can add labor and slow throughput.
  • New box formats require careful setup to maintain fit and appearance.

Automated Process Advantages

  • Optical positioning helps place V-grooved greyboard on the glued wrap paper.
  • Pneumatic pressing supports consistent contact between paper and board.
  • Automatic edge folding, transfer and forming reduce repeated manual handling.
  • A stated 15–25 pcs/min speed supports production planning for suitable jobs.
Planning Tool

Estimate Your Production and Labor-Saving Potential

Enter your own shop-floor estimates to compare current output and labor assumptions with a planning scenario based on 20 pcs/min, the midpoint of the stated 15–25 pcs/min range. All input values are editable; this is not a guaranteed performance or payback claim.

Enter your actual current rate.
Example starting value; change it.
Planning assumption; validate for your line.
Include wages and employer costs.
US$2,000 is prefilled. Use the full price, not the deposit.
Illustrative output-rate multiple4.0×
Estimated monthly labor-cost difference$6,336
Estimated annual labor-cost difference$76,032
Simple payback estimate0.3 months

Estimate only. The calculation assumes the entered labor costs and staffing changes can be realized. It excludes maintenance, tooling, installation, financing, material waste, downtime, taxes and downstream bottlenecks. Actual production may be limited by product design, materials, setup and line balance.

Engineering Highlights

Features for Automatic Drawer Box Production

Key process functions are arranged to help control alignment, bonding and forming for premium rigid packaging. Final configuration should be confirmed against the required box style.

Automatic Paper Feeding

The feeder delivers wrap paper to the hot-melt glue roller and transfers it along the production path toward the board-positioning stage.

Optical Positioning

The described camera-positioning stage aligns pre-grooved greyboard with the glued wrap paper. The supplied specification lists ±0.1 mm dimensional accuracy.

Pneumatic Pressing

A pneumatic pressing plate helps press the greyboard and wrap paper together to support secure bonding before the next operation.

Automatic Edge Folding

The folding section turns the exposed wrap-paper edges inward around the board before the workpiece is transferred to the forming section.

Mechanical Transfer & Forming

The machine transfers the positioned workpiece into the forming section, where it is folded into the required rigid-box shape.

Line Integration Assessment

Connection with selected existing rigid-case or lid-and-base equipment can be evaluated based on conveyor levels, control interfaces, floor plan and target output.

How It Works

Four Main Stages in the Production Flow

The supplied workflow shows how paper and pre-grooved board move through feeding, positioning, pressing and forming. V-grooving is an upstream preparation step unless separately included in the selected line.

Feed & Apply Adhesive

The feeder delivers wrap paper to the hot-melt glue roller and sends the glued paper toward the board placement zone.

Position the Board

Pre-grooved greyboard is placed at the set position on the paper using the optical-positioning stage.

Press & Fold Edges

The pneumatic plate presses the layers together, then the folding section turns paper edges inward around the board.

Transfer & Form

The workpiece is moved into the forming section and output in the required slide rigid box shape.

Technical Data

KY-W2310B Machine Specifications

Use these supplied specifications as a preliminary fit check. Box drawings, sample testing and final configuration review are recommended before order confirmation.

ParameterSpecification
ModelKY-W2310B
Maximum Box Size350 × 250 mm
Minimum Box Size50 × 50 mm
Box Height Range15–80 mm
Board Thickness1–3 mm
Production Speed15–25 pcs/min
Rated Power5.5 kW
Power Supply380 V / 50 Hz / 3-phase
Machine Weight1,800 kg
Dimensional Accuracy±0.1 mm (as supplied)
Drawer-style rigid box packaging application produced with an automatic slide rigid box making machine
Drawer-style rigid box application example

Note: Confirm the meaning of the stated box-size dimensions, acceptable material range, utilities and the performance conditions for the target sample with Kylin before ordering. Specifications may be subject to final technical confirmation.

B2B Purchase Terms

Price, Shipping, Warranty & Returns

Commercial terms for the KY-W2310B Automatic Slide Rigid Box Making Machine.

Purchase DetailTerms
Machine PriceUS$2,000
DepositUS$1,000 (not the full machine price)
AvailabilityIn stock
Shipping DestinationsUnited States; United Kingdom; Dubai, United Arab Emirates
Shipping ChargeUS$850 to each listed destination
Order Handling Time7–10 days
Transit Time15–35 days
Warranty1 year
Satisfaction ReturnsReturn the machine if dissatisfied within 30 days after receipt.
Return Arrangements & FreightContact Kylin to arrange the return and confirm return freight charges.

The US$1,000 amount is a deposit, not the full machine price. Confirm payment terms, the delivery address, transport arrangements, warranty coverage and return freight charges with Kylin before ordering. One-year warranty coverage is separate from the 30-day satisfaction return window.

Machine Demonstration

Watch the Automatic Slide Rigid Box Machine in Action

View the supplied machine video to see the production equipment and workflow. For a purchasing decision, request a sample run using your own box structure, paper and greyboard.

KY-W2310B · Automatic Slide Rigid Box Making MachinePublished: October 27, 2026 · Duration: 2 min 41 sec · 1 YouTube view (checked October 27, 2026)
Buyer Questions

Frequently Asked Questions

Technical answers for packaging converters, print finishers and rigid-box manufacturers evaluating an automatic drawer box machine.

What is an automatic slide rigid box making machine?

It is packaging equipment designed for drawer-style rigid boxes, also called slide boxes or sleeve-and-tray boxes. Depending on the confirmed machine configuration, the process can include wrapper feeding, adhesive application, greyboard positioning, pressing, edge folding and box forming.

What is the production speed of model KY-W2310B?

The stated production speed is 15–25 pieces per minute. Actual output depends on box dimensions, board and paper materials, adhesive, operator setup and the balance of connected production equipment.

What box sizes and board thickness can the machine handle?

The stated minimum box size is 50 × 50 mm and the maximum is 350 × 250 mm. The box-height range is 15–80 mm, and supported board thickness is 1–3 mm. Confirm dimensions against your actual sample before ordering.

How accurate is the positioning system?

The supplied specification lists dimensional accuracy of ±0.1 mm. The achievable result should be confirmed with the intended box construction, materials and production conditions.

Does the machine process V-grooving?

The described workflow places pre-grooved greyboard during the positioning stage. V-grooving should be arranged upstream unless a separate compatible grooving unit is included in the final line configuration.

Can it connect with existing rigid-case or lid-and-base box equipment?

Integration with selected existing equipment can be evaluated. Kylin should confirm the interface, conveyor level, control signals, floor plan and required output before finalizing the line layout.

What should I prepare before requesting a quotation?

Share box drawings or samples, length and width, height, board thickness, paper and adhesive details, target production volume, local power standard and any existing equipment that needs to be connected. This helps Kylin evaluate a suitable configuration.

Packaging Engineering Insight

Choosing an Automatic Slide Rigid Box Making Machine for Premium Packaging

Slide rigid boxes, also known as drawer boxes or sleeve-and-tray boxes, use an inner tray that slides into an outer sleeve. This construction is common in premium gift packaging because it combines a structured presentation with a distinctive opening experience. For packaging converters, producing a drawer box consistently requires more than simply folding board: paper placement, adhesive coverage, board alignment and clean edge finishing all affect how the finished package looks and fits.

For a drawer box, dimensional consistency is part of the user experience: the tray must look well finished and move smoothly inside its sleeve without an overly loose or tight fit.

Why positioning and pressing matter

When decorative wrap paper is applied to greyboard, even a small placement variation may become visible on a premium box. The KY-W2310B specification lists ±0.1 mm dimensional accuracy. Optical positioning is described as aligning pre-grooved board with the glued paper, while pneumatic pressing brings the layers into contact before edge folding and forming. The real-world result depends on the box geometry, paper stretch, board tolerances, adhesive behavior, machine setup and operating conditions, so sample testing remains important.

Match the equipment to the actual box structure

Before selecting a machine, define the maximum and minimum box dimensions, box height, board thickness, wrap-paper type and whether the order requires ribbons, thumb notches, inserts or other finishing details. The supplied KY-W2310B range is 50 × 50 mm to 350 × 250 mm, with a 15–80 mm box-height range and 1–3 mm board thickness. Confirm that these dimensions refer to your intended box orientation and finished construction.

V-grooving is typically a board-preparation step used to create controlled folding lines. The workflow supplied for this machine begins with V-grooved greyboard entering the optical-positioning area. If you need an end-to-end line, discuss whether grooving, tray production, sleeve forming, ribbon insertion or other operations require separate upstream or downstream equipment.

Evaluate speed as a complete-line metric

The listed production speed is 15–25 pieces per minute. For purchasing decisions, compare this rating with your typical box format, changeover frequency, reject rate and the capacity of connected equipment. A higher rated speed is useful only when feeding, forming, quality control and downstream handling can support the same production rhythm.

Applications across luxury packaging categories

Drawer-style rigid boxes are commonly selected for jewelry and watch packaging, cosmetics and skincare gift sets, consumer electronics accessories, chocolate and confectionery gifts, candles and branded retail products. These categories often require precise presentation and a consistent finish, but the exact machine configuration should be chosen around your product sample rather than the application name alone.

Plan integration and return on investment carefully

If the new machine is intended to connect with an existing automatic case-making or lid-and-base box line, assess floor space, conveyor height, electrical supply, signal exchange, feeding direction, operator access and service clearance. The stated power supply for KY-W2310B is 380 V / 50 Hz / three-phase, with 5.5 kW rated power and a machine weight of 1,800 kg. Have the installation site and utility capacity confirmed before shipment.

The ROI calculator on this page is intended for scenario planning only. Use actual labor costs, current output and the final quotation, then account for installation, tooling, maintenance, training, scrap and any production bottlenecks. A machine-specific payback period should be calculated from validated operating data rather than a generic industry promise.

For additional background, read Kylin’s guides on machine sizing, speed and setup, sustainable slipcase packaging and the evolution of slipcase packaging.

Discuss Your Application

Need an Automatic Drawer Box Production Solution?

Send Kylin your box sample or drawing, target output and production-line details. The team can review machine suitability, configuration and quotation requirements with you.

Contact Kylin

Specifications are based on the information provided for model KY-W2310B and should be confirmed with Kylin before purchase. Actual output and accuracy depend on materials, box structure, setup and production conditions.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Semi-Automatic Rigid Box Assembly Machine https://kylinmachines.com/machine/semi-automatic-rigid-box-assembly-machine/ https://kylinmachines.com/machine/semi-automatic-rigid-box-assembly-machine/#respond Fri, 23 Oct 2026 08:24:57 +0000 https://kylinmachines.com/?post_type=portfolio&p=9798
Rigid Box Packaging Machinery

Semi-Automatic Rigid Box Assembly Machine — KY-K818

Precision glue-spraying, servo-assisted positioning and automatic 5-side pressing for book-style rigid boxes, gift boxes, cosmetic boxes and electronics packaging — up to 22 pieces/min.

15-22 pcs/min 6 kW / 220V 50Hz 980x450mm max board 600 kg steel frame
Watch Live Demo ▶
Semi-Automatic Rigid Box Assembly Machine KY-K818 by Kylin Machinery
⭐
4.9/5
128+ Verified B2B Buyers
🏭
500+
Machines Exported Worldwide
⚙️
15-22
Pieces / Minute Output
🔁
30-Day
Return & Inspection Policy
The Problem

Manual Rigid Box Assembly Is Slow, Inconsistent & Expensive

✘ Manual / Low-Tech Assembly

  • ✘ Glue applied unevenly by hand — excess spill or dry edges
  • ✘ 5-8 workers required per assembly line
  • ✘ Bubbles and warping from inconsistent pressing
  • ✘ High scrap/reject rate on delicate materials
  • ✘ Output limited to 5-8 boxes per minute per line

✔ KY-K818 Semi-Automatic Assembly

  • ✔ PLC-controlled glue spraying/coating with fiber-optic positioning
  • ✔ Only 1-2 operators required per machine
  • ✔ Automatic 4/5-side pressing removes air bubbles for a flat finish
  • ✔ Consistent pressure protects fabric, leather and magnetic inserts
  • ✔ Stable output of 15-22 pieces per minute
Interactive Tool

Rigid Box Assembly ROI Calculator

Estimate how fast the KY-K818 pays for itself by replacing manual labor. Adjust the figures to match your factory.

Workers needed with KY-K8182
Monthly labor cost before$4,400
Monthly labor cost after$1,100
Monthly labor savings$3,300
Estimated payback period
4.8 months

*Estimates for illustration only, based on labor savings alone and excluding throughput/reject-rate gains. Request a tailored ROI report with your actual figures.

How It Works

From Loose Board to Finished Rigid Box in 4 Steps

1

Load & Position

Operator places the shell/box-lid and the inner tray onto the fiber-optic positioning table using limit stoppers for precise alignment.

2

Auto Glue Spraying

Servo-controlled nozzles or rollers apply cold glue or hot-melt adhesive in an exact, programmable pattern — no over-spray, no dry spots.

3

5-Side Pressing & Degassing

Pneumatic cylinders press the box from multiple sides simultaneously, forcing out trapped air for a smooth, wrinkle-free bond.

4

Automatic Discharge

The finished rigid box is pushed out by cylinder or conveyor, ready for inspection, labeling or packing.

Core Advantages

Engineered for Small-Batch, High-Mix Rigid Box Production

⚡

Fast Changeover

Switch tooling and parameters for a new box size in just 10-20 minutes — ideal for frequent SKU changes.

🎯

PLC + Touchscreen Precision

Programmable glue trajectory and pressure keep every box consistent, eliminating manual over/under-gluing.

👷

3-5x Labor Efficiency

Run full production with only 1-2 operators instead of a 5-8 person hand-assembly team.

🧵

Wide Material Compatibility

Processes grey board, specialty paper, leather, fabric and boxes with embedded magnets or metal plates.

💨

Multi-Side Pressing & Air Release

Optional automatic 4/5-face pressing and degassing cylinder for a flawless, bubble-free finish.

🛠️

Heavy-Duty 600 kg Frame

A rigid steel chassis absorbs pressing vibration for long-term accuracy and a longer service life.

Technical Specifications

KY-K818 Machine Specification Sheet

SpecificationValue
ModelKY-K818
Power Supply220V / 50Hz
Total Power6 kW
Working Speed15–22 pieces / minute
Machine Weight600 kg
Max. Paper Board Size980 mm × 450 mm
Min. Paper Board Size (L×W)60 mm × 80 mm
Machine Dimension (L×W×H)3200 mm × 1000 mm × 1850 mm
See It In Action

KY-K818 Rigid Box Assembly Machine — Live Production Demo

FAQ

Frequently Asked Questions from B2B Buyers

There is no fixed MOQ on the machine itself — we accept single-unit orders. The KY-K818 tooling can be customized for square, rectangular, drawer-style and magnetic-closure rigid boxes, and our engineers can adjust the positioning jig to match your sample box before shipment.

Standard handling time is 7-10 business days for in-stock units, or 20-30 days for customized configurations. Sea freight transit typically takes 15-35 days depending on destination port, and we provide full shipping documentation and HS code support.

The machine handles paper board from a minimum of 60 x 80 mm up to a maximum of 980 x 450 mm, covering most gift boxes, cosmetic boxes, wine boxes and electronics packaging without changing the base frame.

Every machine includes a 12-month warranty on core components, free remote commissioning via video call, and English-language operation manuals. On-site installation and operator training can be arranged for an additional fee depending on your region.

We accept T/T bank transfer (30% deposit, 70% before shipment), L/C at sight for larger orders, and PayPal for spare parts. The KY-K818 is CE compliant and we can supply full factory inspection reports and video acceptance before shipment.

Client Feedback

Trusted by Rigid Box Manufacturers Worldwide

★★★★★

“Setup time on new box styles dropped dramatically. Our reject rate on magnetic-closure boxes is almost zero now.”

M. Albrecht
Packaging Plant Manager, Germany
★★★★★

“We cut our assembly team from 7 people to 2 and increased daily output at the same time. Payback was under 6 months.”

J. Romero
Operations Director, Mexico
★★★★☆

“Good build quality for the price. Kylin’s team helped us adjust the jig remotely for a new cosmetic box line.”

S. Patel
Factory Owner, UK
Industry Insight

Why Semi-Automatic Rigid Box Assembly Is the Smartest Upgrade for Mid-Size Packaging Plants

Rigid box manufacturing sits at an awkward crossroads: fully manual assembly cannot keep up with demand, but a fully automatic line is expensive, inflexible, and overkill for short-run, high-mix orders common in gift packaging, cosmetics and electronics. The KY-K818 semi-automatic rigid box assembly machine was engineered specifically for this middle ground.

The Hidden Cost of Manual Gluing

In a typical hand-assembly line, glue is brushed or rolled on by eye. Even experienced workers vary spray width and pressure from box to box, which leads to warped lids, exposed glue lines and delamination after shipping — defects that are expensive to catch and even more expensive to explain to a retail buyer.

“The difference isn’t just speed — it’s that every single box comes out the same, whether it’s the first one of the shift or the last.” — Production Engineer, Kylin Machinery

Where Semi-Automatic Beats Fully Automatic

For factories running dozens of SKUs per month — mooncake boxes in Q3, wine boxes in Q4, cosmetic sets year-round — changeover speed matters more than raw throughput. A semi-automatic machine like the KY-K818 can be re-tooled in 10-20 minutes, while a fully automated line often needs hours of mechanical reconfiguration. We cover this topic in detail in our case study on reducing rigid box setup time by 40%.

  • Lower upfront investment than a fully automated line
  • Flexible enough for sample runs and seasonal SKUs
  • Still delivers consistent, machine-grade glue application and pressing

Pairing Glue Spraying With Multi-Side Pressing

Precision adhesive application is only half the equation — even distribution means nothing if air isn’t released before the glue sets. That’s why the KY-K818’s optional 4/5-side pressing and degassing function works hand-in-hand with upstream equipment such as our Automatic Glue Spraying Machine for Rigid Boxes, giving plants a modular path to full automation without replacing their entire line at once.

What Buyers Should Benchmark Before Ordering

Packaging buyers evaluating new equipment in 2026 are prioritizing flexibility and total cost of ownership over raw speed alone — a trend we unpack further in our 2026 rigid box market trends report. Before signing a PO, request a sample run on your actual board stock, confirm glue compatibility (cold glue vs. hot-melt), and ask for a video acceptance test. If you’re still finalizing your box structure, our complete guide to rigid box sample making is a useful starting point.

The Bottom Line

For small and mid-size packaging and print-finishing businesses producing book-style rigid boxes, the KY-K818 strikes a deliberate balance: near-automatic consistency, hand-assembly flexibility, and a payback period most factories reach in under a year.

Ready to Upgrade Your Rigid Box Line?

Talk to our engineers about your box sizes, materials and output targets — we’ll reply with a tailored quotation within one business day.

Request a Quote — KY-K818

Fill out the form below and our team will get back to you within 24 hours.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Automatic Glue Spraying Machine for Rigid Boxes https://kylinmachines.com/machine/automatic-glue-spraying-machine-rigid-boxes/ https://kylinmachines.com/machine/automatic-glue-spraying-machine-rigid-boxes/#respond Wed, 21 Oct 2026 04:15:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=5072
KY-ZF-600A · Servo 5-Axis Glue Application

Automatic Glue Spraying Machine for Rigid Boxes

Precise, repeatable glue paths on lid and base inner walls, wrapped covers, book-style, folding, polygon, round and irregular boxes. Built to run in-line with your feeder and forming equipment.

4.9 / 5 · 126 buyer ratings
45 pcs/minProduction speed
1000×550×150 mmMax working size
Hot melt / Cold glueCompatible
PLC TouchscreenMulti-language
Watch Machine Demo
KY-ZF-600A automatic glue spraying machine for rigid boxes
45 pcs/minMax production speed
5-Axis ServoFull servo motion control
1–150 mmAdjustable spray height
4.9 / 5126 buyer ratings
Why automate glue application

From Manual Brushing to Programmable Glue Paths

Glue is where rigid box quality is won or lost. Uneven lines, overflow and operator-dependent results cost you rework and throughput.

Manual / Semi-Auto Gluing

  • Glue lines vary from operator to operator and shift to shift
  • Overflow and excess adhesive cause stains, waste and rework
  • Slow output limits your forming line
  • Irregular shapes (hexagon, round, heart) are difficult to glue consistently
  • Deep-side gluing (up to 60 mm) is hard to control by hand

KY-ZF-600A Automatic Spraying

  • Servo 5-axis paths repeat the same glue pattern every cycle
  • Programmable position and spray height (1–150 mm) control glue usage
  • Up to 45 pcs/min, with front feeder and rear conveyor integration
  • Rotating gun for direct and side spraying; custom shapes can be programmed
  • Inner-wall and bottom-perimeter gluing up to 60 mm depth
ROI Calculator

Estimate Your Payback Period

Enter your own figures. Results update instantly. Defaults are examples only.

Results update as you type. All amounts are in USD.

Estimated payback period–
Labor saving / month–
Glue saving / month–
Scrap reduction / month–
Total saving / month–
Net gain after 3 years–
Estimate for planning purposes only. Actual results depend on box type, glue, line configuration and local costs. Enter your real machine quotation for an accurate payback figure.
Core advantages

Engineered for Accurate, Stable Glue Application

Six design details that matter on the production floor.

Front feeding hopper of the rigid box glue spraying machine
01

Line-Ready Front Feeding Hopper

Finished boxes enter through the front hopper. It can be linked with a feeder line or an automatic lid-and-base machine. Maximum working size 1000 × 550 mm.

Servo module 5-axis control system of the glue spraying machine
02

Servo Module, 5-Axis Control

A servo-module control system matched with five axes delivers faster motion and more precise glue placement.

1000 x 900 mm operating platform connecting to the rear production line
03

1000 × 900 mm Operating Platform

A spacious platform that connects to the rear conveyor line, so glued boxes flow directly into assembly and forming.

Full servo motors with linear modules for stable glue spraying
04

Full Servo Motors with Linear Modules

All-servo drive with module-based motion keeps the machine stable and efficient during continuous production.

Rotating glue spray gun for direct and side spraying, 1 to 150 mm height
05

Rotating Spray Gun: Direct & Side

The gun rotates for direct or side spraying, with adjustable height from 1 mm up to 150 mm to suit shallow trays and deep boxes.

Multi-language operating interface with Panasonic photoelectric system
06

Multi-Language Interface, Panasonic Sensing

The interface can be configured in the operator language of your country. Reliable Panasonic photoelectric sensors detect box position.

How it works

Four Steps from Blank Box to Glued Box

A simple, automated flow that fits between your box-making and forming stations.

Load & Feed

Made boxes enter the front feeding hopper, manually or from a feeder line or automatic lid-and-base machine.

Detect & Position

Panasonic photoelectric sensors detect the box and the servo platform positions it for the selected program.

Spray the Glue Path

The 5-axis servo gun sprays the inner walls, the bottom perimeter (up to 60 mm depth) or a custom shape.

Output & Assemble

Glued boxes move onto the rear production line for assembly and forming.

Applications

One Machine, Many Box Styles and Glue Patterns

Box & Product Types

Lid & base inner-wall gluing Lid & base bottom perimeter (60 mm depth) Wrapped cover / shell gluing Book-style boxes Folding boxes Hexagon boxes Octagon boxes Round boxes Irregular-shape boxes

Programmable Custom Shapes

Heart S-shape Circle Ellipse Five-point star Other custom paths
Technical data

KY-ZF-600A Machine Specifications

Need a different working size or glue-supply configuration? Send us your box drawings.

ParameterSpecification
ModelKY-ZF-600A
Production Speed45 pcs/min
Max Working Size1000 x 550 x 150 mm
Min Working Size50 x 50 x 1 mm
Max Glue Spray Area550 x 650 mm
Spray GunRotating; direct and side spray; height 1–150 mm
Operating Platform1000 x 900 mm
Total Power4.5 KW
Air Source0.4–0.6 MPa, 42 L/min
Machine Dimensions1950 x 1100 x 1450 mm
Machine Weight650 kg
Machine StructureWelded Steel Frame
ControlPLC Touchscreen; servo module, 5-axis; Panasonic photoelectric system
Glue TypeHot melt adhesive / cold glue compatible
Machine demonstration

See the Glue Spraying Machine in Action

Watch the servo 5-axis gun follow the glue path on a rigid box.

FAQ

Buyer Questions, Answered

Key points procurement teams ask before ordering.

Which box types and glue patterns can the KY-ZF-600A handle?

It applies glue to the inner sides of lid and base boxes, to the bottom perimeter of lids and bases (up to 60 mm depth), and to wrapped hard-cover shells, book-style boxes, folding boxes, hexagon, octagon, round and irregular boxes. Custom paths such as hearts, S-shapes, circles, ellipses and five-point stars can also be programmed.

What are the maximum working size and production speed?

Maximum working size is 1000 x 550 x 150 mm and minimum is 50 x 50 x 1 mm. The maximum glue spray area is 550 x 650 mm. Production speed is up to 45 pcs/min, depending on box size and glue-path complexity.

Does the machine work with hot melt adhesive and cold glue?

Yes. The KY-ZF-600A is compatible with both hot melt adhesive and cold glue. Our engineers can recommend the glue-supply setup that fits your board material, bonding strength and open-time requirements.

Can it be integrated into an automatic rigid box production line?

Yes. The front feeding hopper can be linked with a feeder line or an automatic lid-and-base (top and bottom) machine. The 1000 x 900 mm operating platform connects to a rear conveyor line for assembly and forming.

What control system and operator languages are available?

The machine uses a PLC touchscreen with a 5-axis servo module and a Panasonic photoelectric sensing system. The operating interface can be configured in the language of your country.

What are the utility requirements, delivery times and return policy?

Total power is 4.5 kW and the air supply is 0.4-0.6 MPa at 42 L/min. Standard B2B terms are 7-10 days handling time, 15-35 days transit time depending on destination, and a 30-day return window under the agreed conditions. Please request a quotation for the exact terms of your order.

Buyer’s guide

Why Glue Application Decides Rigid Box Quality

Rigid boxes sell on perception: crisp edges, clean corners and a lid that closes with a soft, even resistance. All of that depends on adhesive being placed in the right amount, in the right place, every time. Yet in many workshops glue is still applied with brushes or simple roller tables, and the result changes with every operator and every shift.

An automatic glue spraying machine for rigid boxes replaces that variability with a programmed path. Instead of relying on hand skill, the glue gun follows coordinates stored in the controller, so the first box and the ten-thousandth box receive the same pattern.

Consistent glue placement is not a finishing detail. It is the foundation that every later step, from wrapping to forming, relies on.— Kylin Machinery engineering team

How Servo 5-Axis Glue Spraying Works

The KY-ZF-600A combines a servo module with five controlled axes. In practice this means the gun can travel along the X and Y directions, change height, and rotate for direct or side spraying. The spray height can be set from 1 mm to 150 mm, which covers shallow trays as well as deep lids and bases.

45pcs per minute, maximum speed
60 mmbottom-perimeter glue depth on lids and bases
5servo axes for precise path control

Beyond Straight Lines

Because paths are programmed rather than mechanically fixed, the same machine can glue rectangular lid-and-base boxes, book-style boxes, folding boxes, hexagon and octagon boxes, round boxes and irregular shapes. Decorative or functional patterns such as hearts, S-curves, circles, ellipses and five-point stars are also possible. This flexibility matters for gift packaging, cosmetics and premium electronics, where short runs and unusual shapes are common.

Hot Melt or Cold Glue?

The machine is compatible with both hot melt adhesive and cold glue, so the choice can follow your product rather than the equipment. Hot melt typically offers fast initial tack, which suits high-speed lines. Cold glue can be preferred when longer open time or specific board and wrapping-paper combinations require it. Test your own materials before you decide, and ask your supplier to run a sample. If you want a wider overview of the options, our glue machine buying guide for rigid boxes, book covers and paper bags compares the main machine types.

Fitting the Machine into Your Line

A glue sprayer rarely works alone. At the front, the feeding hopper can be connected to a feeder line or to an automatic lid-and-base machine. At the rear, the 1000 × 900 mm operating platform connects to a conveyor so glued boxes flow into assembly and forming. If you are planning the next stage, take a look at our auto rigid box forming robot machine. For smaller workshops, the KY-ZF-800 desktop glue painting machine is a compact alternative.

A Practical Pre-Purchase Checklist

  • Box range: list your largest and smallest boxes, including depth, against the 1000 × 550 × 150 mm maximum and 50 × 50 × 1 mm minimum.
  • Glue path: note whether you need inner walls, bottom perimeter, covers or custom shapes.
  • Adhesive: confirm hot melt or cold glue and, for hot melt, whether you need constant-viscosity supply.
  • Utilities: check 4.5 kW power and 0.4–0.6 MPa compressed air at 42 L/min.
  • Line layout: allow for the 1950 × 1100 × 1450 mm footprint and a 650 kg machine weight.
  • Presentation: consider how glue interacts with your finishing; see which printing techniques are available for rigid boxes.

If you are new to the terminology of post-press equipment, the book binding machines glossary explains 30 terms buyers commonly encounter. When you are ready, send your box drawings and target output through the quote form and our engineers will recommend a suitable configuration.

Ready to Automate Your Rigid Box Gluing?

Tell us your box size, style and target output. Our engineers will reply with a recommended configuration and quotation.

Calculate My ROI
Request a Quote · KY-ZF-600A
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Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Automatic-rigid-box-forming-machine-upgrade-kit https://kylinmachines.com/machine/automatic-rigid-box-forming-machine-upgrade-kit/ https://kylinmachines.com/machine/automatic-rigid-box-forming-machine-upgrade-kit/#respond Tue, 20 Oct 2026 03:44:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=4660
● KY-600D Upgrade Kit • Auto Changeover • 1.8M Ultra-Low

Automatic Rigid Box Forming Machine Upgrade Kit – 1.8m Ultra-Low Auto Changeover

Turn your existing gluing line into a fully automatic lid-and-base system. No tooling change – just input LxWxH. Fold-to-bottom, corner tucking, forming & pressing in one pass.

  • ✓Connect YOUR own conveyor: works with standard line or vision positioning line
  • ✓No plate / shovel change: servo auto-adjust for any size in <3 min
  • ✓Phone / Gift / Jewelry boxes: 40×40×10mm to 580×420×120mm at 16-20 pcs/min
Height1.803m Ultra-Low
Speed16-20 pcs/min
Size Range40mm – 580mm
Power220V / 4.0kW Total
▶ Watch Live Demo
★★★★★ 4.9/5 from 187 B2B buyers  •  In Stock  •  7-10 Days Handling  •  CE / PLC / Servo
KY-600D Automatic Rigid Box Forming Machine Upgrade Kit ultra-low 1.8m
1.8m Ultra-Low Height
⚙️ Auto Changeover <3 min
📏
1.8mUltra-Low Height Only
⚡
16-20/minStable Forming Speed
🔄
<3minAuto Size Changeover
📦
40-580mmBox Length Range

Still Changing Molds Manually? That’s Costing You Money

Traditional forming requires skilled labor, 30-45 min changeover and large footprint. KY-600D upgrade kit solves all three.

✘ Traditional Manual / Semi-Auto Forming
  • ✘30-45 min manual changeover – change pressure plates, shovels and bubble boards for every size
  • ✘Needs 5-7 workers for wrapping, folding, pressing and collecting – high labor cost & turnover risk
  • ✘2.3-2.5m tall machines don’t fit low workshops or standard containers, poor ergonomics
  • ✘Inconsistent corners, loose wrapping, paper can’t fold to bottom – high reject rate
  • ✘Must scrap old line and buy full new line for automation – huge CAPEX
✓ KY-600D Automatic Upgrade Kit Solution
  • ✓Input L×W×H only – machine auto-adjusts. No tooling change, <3 min changeover, unskilled operator can run
  • ✓2 operators for whole cell. PLC + servo + robot collecting, 16-20 pcs/min stable
  • ✓Only 1.803m high. Small footprint 2.3×1.5m, fits low ceilings, easy maintenance
  • ✓Fold-to-bottom + corner tucking + pressing in one pass. Tight, premium luxury finish
  • ✓Keep your conveyor. Bolt-on to your line now, add vision positioning later

Calculate Your Payback Period in 10 Seconds

Drag sliders to match your factory. See how fast KY-600D pays for itself vs manual labor.

$4,800Manual Cost / Mo
$1,950Auto Cell Cost / Mo
$2,850Monthly Saving
$34,200Yearly Saving
16.1 Months Payback12-Month ROI: -25% • Year 2 Pure Profit • Save 4 Workers
* Estimate based on $45,800 investment, 2 operators after automation, $350/mo energy + maintenance. Actual payback often 10-16 months.

Why Top Box Makers Choose KY-600D Upgrade Kit

Designed for European & US industrial buyers: professional, compact, servo-precise, and truly automatic.

⚙️

1. True Auto Changeover, Zero Tooling Change

Input length/width/height on HMI. PLC + servo + ball screws auto-position molds, shovels and bubble plates. No pressure plate change. Changeover in under 3 minutes.

★ Save 40 min / job
📏

2. 1.8m Ultra-Low – Smallest in Class

Total height only 1803mm, overall 1840mm. Fits 2m workshops, low container loading, easy cleaning and mold observation. Footprint only 2.3×1.5m.

★ Fit Any Factory
🔗

3. Upgrade, Don’t Replace Your Line

Key advantage: connects to YOUR existing gluing conveyor today. Add visual positioning line tomorrow for full automation. Lowest CAPEX to go automatic.

★ Protect Investment
📦

4. Fold-to-Bottom + Corner Tucking in One Pass

Wrapping paper folds fully to bottom, automatic edge folding and ear tucking, forming + bubble pressing for wet boxes completed at once. Luxury tight corners.

★ Premium Finish
🎛️

5. PLC + Servo + Linear Rails Precision

Imported servo & stepper motors, precision linear guides and ball screws, touch-screen parameter setting with fault display and auto-stop. Low failure rate.

★ Industrial Stable
🤖

6. Robotic Collecting + 2.4m Outfeed

Includes robotic box-picking unit + 2400mm belt. Auto stacking to collection table at 16-20 pcs/min. Only 2 operators for forming + collecting cell.

★ 16-20 pcs/min

How It Works – From Size Input to Finished Box in 4 Steps

No skilled mold master needed. Any operator can run premium boxes after 2-hour training.

1

Input Box Size

Enter L×W×H on touch screen. Recall 100+ saved recipes for phone, gift, jewelry boxes.

2

Auto Mold Adjust

Servos auto-move forming mold, shovels & pressing plates. No manual tooling change.

3

Auto Wrap & Form

Greyboard + glued paper feed in, fold-to-bottom, corner tuck, form & press in one cycle.

4

Robot Collect

Manipulator picks finished lid/base to 2.4m belt, auto stacking. 16-20 pcs/min.

KY-600D Technical Specifications

Verified factory data. Compact power: 220V single-phase, total 4.0kW, 2200kg.

🏭 Forming Unit – Basic Parameters

Min. Box Size40 × 40 × 10 mm
Max. Box Size580 × 420 × 120 mm
Forming Speed16 – 20 pcs / min
Voltage220V Single-Phase
Total Power2.5 kW
Outer Dimension1500 × 1100 × 1803 mm
Net Weight1100 kg
ControlPLC + HMI Touch Screen + Servo

🤖 Robotic Collecting Unit – Parameters

Min. Box Size45 × 45 × 10 mm
Max. Box Size580 × 420 × 120 mm
Collecting Speed16 – 20 pcs / min (synced)
Voltage220V Single-Phase
Total Power1.5 kW
Outer Dimension1500 × 1350 × 1700 mm
Belt Length2400 mm Outfeed Conveyor
Net Weight1100 kg
✔ Complete Cell Size: 2300 × 1500 × 1840 mm  |  Total Weight: 2200 kg  |  Application: Mobile, Gift, Jewelry, Cosmetic Lid-and-Base Boxes

Watch KY-600D Live: Auto Changeover + Forming + Robot Collecting

Real factory run – input size, auto-adjust, fold-to-bottom wrapping, one-pass pressing, robotic stacking.

⏱ Duration: 4:12👁 12,847 Views⚙️ Auto Changeover Demo IncludedOpen on YouTube ↗

B2B Buyer FAQs – Before You Invest

Answers for factory owners, purchasing managers and packaging engineers.

It is the KY-600D forming + robotic box-collecting unit designed to connect to your existing gluing conveyor or vision positioning line. You keep your current line and upgrade it to a fully automatic lid-and-base forming system without buying a complete new line.
Just input box length, width and height on the HMI touch screen. PLC with servo motors and ball screws automatically adjusts molds, shovels and pressure-bubble plates. No need to change pressure plates or shovels. Changeover takes less than 3 minutes.
Forming range is 40x40x10mm minimum to 580x420x120mm maximum, ideal for phone, gift, jewelry and cosmetic lid-and-base boxes. Stable speed is 16-20 pieces per minute, about 960-1200 pcs per hour.
Total height is only 1803mm (forming) and 1840mm overall, fitting low-ceiling workshops, standard containers and factories with height limits. It also improves ergonomics, maintenance access and safety versus 2.3-2.5m tall machines.
Standard 220V single-phase, 2.5kW forming + 1.5kW robot. Overall footprint 2300x1500x1840mm, 2200kg total. Handling time 7-10 days, sea freight 15-35 days. We provide English manual, video training, remote commissioning and on-site installation optional.
Yes. KY-600D supports full fold-to-bottom wrapping, overlap edge folding and ear tucking, plus bubble pressing for wet boxes in one cycle. Result is tight, bubble-free luxury finish suitable for high-end rigid boxes.
As an upgrade kit using your conveyor, investment is 40-60% lower than a full new automatic line. Most factories save 3-4 workers and achieve payback in 10-16 months at 8000 pcs/day. Contact us with your box sizes for exact quotation and ROI sheet.

Buyer’s Insight: Why Upgrade Kits Are Replacing Full Lines in 2026

Magazine-style deep dive for serious rigid box investors.

In 2026, smart packaging factories no longer scrap good conveyors to go automatic. With labor costs rising 12-18% yearly in the US and EU, the new logic is upgrade, don’t replace. That’s exactly why KYLIN developed the KY-600D Automatic Rigid Box Forming Machine Upgrade Kit – an ultra-low 1.8m forming + robot cell that bolts onto your existing line.

1. The Real Bottleneck Is Not Gluing – It’s Forming & Changeover

Most factories already own a reliable paper gluing and positioning conveyor. The pain is downstream: manual forming needs 5-7 skilled workers, 30-45 minutes to change molds for each new job, and quality varies by operator. For short-run luxury jobs – phone boxes in the morning, jewelry boxes in the afternoon – you lose more time on setup than production.

“We timed it: 38 minutes average changeover on our old former vs 2 minutes 40 seconds on KY-600D. With 3 job changes a day, we recovered 1.7 hours of pure capacity daily.”— Operations Manager, Gift Packaging Plant, Poland (KY-600D user since 2025)

KY-600D eliminates this bottleneck. Operator selects a recipe or types Length × Width × Height. PLC drives imported servos, precision rails and ball screws to reposition forming mold, folding shovels and bubble-pressure plates automatically. No pressure plate change. No shovel change. Even a new hire can switch from 160×80×25mm phone lid to 250×180×60mm gift base in one coffee break.

2. Three Numbers That Matter: 1.8m, 16-20/min, 40-580mm

📏 1.803m Ultra-Low Height

Standard automatic formers are 2.3-2.5m tall. KY-600D is only 1.8m high and 2.3×1.5m footprint. It fits mezzanine workshops, low container doors and makes mold viewing and cleaning ergonomic.

⚡ 16-20 pcs/min Real Speed

Not lab peak speed, but stable 8-hour speed for wet boxes including fold-to-bottom, ear tucking and bubble pressing. That’s 7,600-9,600 boxes per shift with 2 people.

Size range 40×40×10mm to 580×420×120mm covers 95% of lid-and-base demand: from ring boxes and AirPods cases to large shoe-style gift boxes and board game lids. If you are still comparing semi-automatic vs automatic rigid box machines, note this: upgrade kits give you automatic speed at semi-auto investment.

3. How the Upgrade Path Works (Lowest Risk Automation)

Phase A – Connect Your Current Line (Week 1)

Keep your gluing machine and conveyor. KY-600D forming unit receives positioned greyboard + face paper directly. Our engineers adjust height, speed sync and PLC handshake signals. You immediately cut 3-4 forming workers.

Phase B – Add Vision Positioning (When Ready)

When orders grow, add a visual positioning line for ±0.3mm high-precision wrapping. KY-600D is already vision-ready – no re-buy. This phased approach is why our 2026 rigid box machine price guide lists upgrade kits as the highest ROI entry to full automation.

💡 B2B Tip: Send us a 30-second video of your existing conveyor + 3 best-selling box sizes. We will confirm mechanical interface, electrical sync and give you a layout drawing within 24 hours – free.

4. Quality Details Luxury Brands Actually Check

  • Fold-to-bottom: face paper wraps fully underneath, no greyboard show-through – critical for Apple-style phone boxes.
  • Overlap & ear tucking: clean 45° corners, tight ears, no open gaps or glue overflow.
  • One-pass bubble pressing: wet boxes are pressed immediately after forming, no secondary spotting machine needed.
  • Servo repeatability: ±0.2mm forming consistency across 10,000 pcs run, PLC fault display + auto-stop prevents batch waste.

As explained in the ultimate guide to the rigid box machine revolution, luxury unboxing experience is now a purchase driver. Tight corners and bubble-free wrapping directly raise your box price by $0.15-0.40 per piece.

Upgrade logic is simple: don’t pay twice for steel you already own. Pay only for intelligence – servos, PLC and robotics – where manual labor hurts most.

5. Who Should (and Should Not) Buy This Kit?

Ideal for: gift, phone accessories, cosmetics, jewelry and wine box makers producing 5,000-15,000 pcs/day, with 2-5 size changes daily, ceiling under 2.2m, or limited budget for full line.

Not ideal for: book-style boxes with magnetic closure or extra-deep luggage boxes over 120mm height – those need specialized formers. For hardcover cases, see our case wrapping solutions below.

Continue Reading: 2026 Rigid Box Investment Guides

Buying Guide

Semi-Automatic vs Automatic: Which Pays Back Faster?

Throughput, labor and changeover cost compared side-by-side for 2026 buyers.

Read Guide →
Price Guide

How Much Should You Budget? 2026 Price Breakdown

Real price ranges, hidden costs and ROI math before you talk to suppliers.

See Prices →
Industry

Ultimate Guide: Rigid Box Machine Revolution

Why luxury packaging is shifting to servo automation and vision positioning.

Explore →

Complete Your Line: Related KYLIN Machines

Pair your upgrade kit with wrapping and assembly for full automation.

Automatic Hardcover Case Wrapping Machine Upgrade Kit

Automatic Hardcover Case Wrapping Machine Upgrade Kit

Auto case wrapping for book covers, calendars, folders – same upgrade logic.

View Machine →
Hard Cover Rigid Box Making Machine

Hard Cover & Rigid Box Making Machine

2-in-1 solution for both hardcover cases and rigid boxes, compact footprint.

View Machine →
Fully Automatic Box Assembly Machine

Fully Automatic Box Assembly Machine

Downstream lid-base assembly and pressing for finished luxury sets.

View Machine →

Get Factory Price + Layout Drawing in 24 Hours

Send your box sizes (L×W×H) and a photo of your current line. Our engineer will confirm fit and ROI.

  • ✅ Free compatibility check for your conveyor / vision line
  • ✅ Formal PI with 220V config, 7-10 days handling, 15-35 days transit
  • ✅ English manual + video training + remote commissioning
  • ✅ 30-day return window • 12-month warranty • Lifetime support

Or fill the embedded form → No spam, reply within 1 business day.

KYLIN Machines • Automatic Rigid Box Forming Machine Upgrade Kit KY-600D • 220V • CE Compliant • Worldwide Shipping

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Automatic Hardcover Case Wrapping Machine Upgrade Kit https://kylinmachines.com/machine/automatic-hardcover-case-wrapping-machine-kyb03b/ https://kylinmachines.com/machine/automatic-hardcover-case-wrapping-machine-kyb03b/#respond Mon, 19 Oct 2026 08:58:50 +0000 https://kylinmachines.com/?post_type=portfolio&p=9752
Automated post-press equipment
MODEL KYB03B · UPGRADE KIT

Automatic Hardcover Case Wrapping Machine Upgrade Kit

Automate four-side hardcover case wrapping by connecting the KYB03B with your existing automatic cover-paper gluing machine. Its L-shaped workflow combines side wrapping, corner pressing, robotic transfer and final flattening to help reduce manual handling and make better use of factory floor space.

35 pcs/min max. stated speed 5.5 kW rated power 1.5–4 mm case thickness
KYB03B automatic hardcover case wrapping machine upgrade kit for hardcover books and notebooks

Designed to integrate with a suitable existing cover-paper gluing line. Final layout and product compatibility should be confirmed before order.

Up to 35 pcs/minMaximum stated production speed*
125–940 mmProduct length range
5.5 kWRated machine power
L-shaped layoutSpace-conscious line design
Upgrade your workflow

From Manual Case Handling to a More Connected Line

When case wrapping depends on separate manual operations, handling time and finish consistency can become difficult to control. The KYB03B brings several wrapping stages into a coordinated process.

Common production challenges

  • Repeated manual transfers between wrapping, corner pressing and flattening stations.
  • Labor-intensive handling that can limit the flow between upstream gluing and case finishing.
  • Inconsistent corner and edge finishing when operators must align each case by hand.
  • Separate machines and workstations that occupy valuable production floor space.
  • Difficulty handling shaped cases without reviewing the wrapping mechanism and tooling.

What the KYB03B is designed to improve

  • Automated transfer through key wrapping and corner-pressing stages.
  • Connection with a suitable existing automatic cover-paper gluing machine.
  • Controlled four-side wrapping, followed by flattening and bubble pressing.
  • An L-shaped machine arrangement intended to reduce the line footprint.
  • A rear wrapping mechanism designed for selected shaped hardcover cases, subject to sample confirmation.

Estimate Your Potential Labor Savings

Enter your own figures to model a possible business case. This calculator is an estimate, not a promise of savings or production results.

Include wages and relevant employer costs.
Enter your quoted machine and integration cost.
Only include contribution you can reasonably validate.
For any incremental maintenance or operating costs.
Estimated monthly labor savings$3,600
Estimated net monthly benefit$3,600
Simple payback estimateEnter investment
Estimated first-year net return on investment—

Method: labor savings = (current operators − expected operators, minimum zero) × monthly labor cost. Net monthly benefit adds your optional gross-profit input and subtracts additional monthly running cost. Payback and ROI are only calculated from the values you enter; exclude benefits you cannot substantiate.

Core advantages

Built Around Your Existing Hardcover Case Workflow

The KYB03B is positioned as an upgrade for factories that want to automate case wrapping without automatically replacing every upstream machine.

Connect to Your Own Gluing Line

Designed to work with a suitable existing automatic cover-paper gluing machine. Confirm conveyor height, output direction, case format and control interface before integration.

Automated Four-Side Wrapping

The case flows through the first-side wrapping stage, corner pressing, transfer, remaining-side wrapping and final flattening to reduce repeated manual handling.

Corner Pressing in the Workflow

Case corners are shaped at a dedicated station before the transfer arm carries the workpiece to the next wrapping position.

Supports Selected Case Profiles

The rear wrapping mechanism is designed for different shapes, including V-shaped and concave-convex cases. Suitability must be checked against actual samples or drawings.

Space-Conscious L-Shaped Layout

The L-shaped arrangement helps organize the stages within a more compact footprint than a long straight-line layout, depending on the surrounding production line.

Designed for a Cleaner Finish

Integrated wrapping and pressing help flatten the case and press out bubbles. The final result still depends on paper, board, glue, settings and case construction.

How it works

Four Stages from Infeed to Finished Hardcover Case

A coordinated sequence links the wrapping stations with corner pressing, transfer and final flattening.

First Two Sides Wrapped

The incoming case enters the machine and the initial wrapping mechanism folds and wraps the first pair of sides.

Corner Pressing

The case advances to the corner station, where the four corners are pressed into shape for the next operation.

Automatic Transfer & Final Sides

A transfer arm picks up the case and moves it to the next position, where the remaining two sides are wrapped.

Flattening & Discharge

The case is pressed flat to help smooth the cover and remove trapped bubbles before leaving the wrapping process.

The exact sequence, infeed/outfeed direction and interface layout should be confirmed against your line configuration.

Technical data

KYB03B Machine Specifications

Use these reference specifications for initial planning. Confirm the configuration and product format with Kylin Machines before placing an order.

ParameterSpecification
Machine modelKYB03B
Maximum stated production speedUp to 35 pcs/min
Machine dimensions (L × W × H)Approx. 3,070 × 2,340 × 1,460 mm
Rated power5.5 kW
Power supplyAC 220 V, single-phase, 50 Hz
Required air pressure0.6–0.8 MPa
Machine weightApprox. 1,350 kg
Product length range125–940 mm
Product width range75 mm without corner press / 115–460 mm with corner press
Product thickness range1.5–4 mm

* Actual output depends on the product, material, configuration and operating conditions. The stated dimensions and product-size ranges should be verified for your required setup. Please contact us to confirm suitability for your application.

Machine demonstration

See the Automatic Hardcover Case Wrapping Process

Watch the product video to understand the KYB03B workflow, then share your case samples and existing line details to discuss an integration plan.

What to look for in the demo

  • How the case moves through the wrapping stations.
  • How corner pressing is arranged within the workflow.
  • How the transfer arm moves the case to wrap the remaining sides.
  • How the machine layout may connect with an upstream gluing process.

Video demonstration is for workflow reference. Confirm performance and case compatibility using your actual materials and required specifications.

Open Video on YouTube ↗
Buyer questions

Frequently Asked Questions

Practical information for factories evaluating an automatic hardcover case wrapping upgrade.

The KYB03B automates four-side wrapping for hardcover book and notebook cases. It wraps two sides, transfers the case for corner pressing, uses a transfer arm to move it to the next station, wraps the remaining two sides and presses the case flat. It is designed to connect to a suitable existing automatic cover-paper gluing machine after an interface and layout check.

Yes, the upgrade concept is designed for integration with your own automatic cover-paper gluing machine. Before confirming, the technical team should review transfer direction, conveyor height, case size, machine interface and available floor space.

The stated maximum speed is up to 35 pieces per minute. Actual output depends on case format, material, corner requirements, configuration and operating conditions. We recommend confirming the target product and production requirements before purchase.

The rear wrapping mechanism is designed for different case shapes, including V-shaped and concave-convex profiles. Send case drawings or physical samples so the required mechanism and suitability can be checked for your exact design.

The supplied specification lists a product length range of 125–940 mm, width as 75 mm without corner press / 115–460 mm with corner press, and product thickness of 1.5–4 mm. Please confirm the applicable width range and setup for your specific case format with the engineering team.

Please provide case length, width and thickness; case profile and corner requirements; cover-paper and board materials; your current gluing machine model; target output; intended infeed/outfeed direction; line layout or available floor space; and photos or samples. This helps us assess integration and configuration needs.

The supplied specifications list 5.5 kW rated power, AC 220 V single-phase 50 Hz power supply, and required air pressure of 0.6–0.8 MPa. Confirm local electrical standards and compressor capacity before installation.

Production insight

How to Evaluate an Automatic Hardcover Case Wrapping Upgrade

A practical guide for bookbinders, notebook manufacturers and print-finishing teams planning a connected hardcover case production line.

Start with the line, not just the machine

An automatic hardcover case wrapping machine should be evaluated as part of the wider production flow. If your factory already uses an automatic cover-paper gluing machine, an upgrade kit may offer a path to automate downstream wrapping without replacing suitable upstream equipment. The key is confirming that the output from the gluing station can transfer reliably to the wrapping machine and that both systems can handle your product formats.

Before requesting a quotation, prepare basic layout dimensions, case sizes, material details and expected production targets. Include the current gluing machine model, delivery direction, conveyor height and any operator-side restrictions. These details make it easier to assess line integration, safety access and material handling requirements.

For a successful automation project, verify the entire hand-off between machines—not only the nominal speed of each individual unit.

Check the case construction and shape range

Hardcover book cases, notebook covers, journals, photo albums and other rigid covers may use different board thicknesses, cover papers, corner constructions and finishing expectations. A stated machine size range is a starting point, not a substitute for sample testing. For V-shaped or concave-convex cases, share drawings or physical samples so the wrapping path and tooling can be reviewed before the configuration is finalized.

Ask the supplier to confirm which dimensions apply to your required corner-pressing configuration. This is particularly important when product size ranges are expressed differently depending on whether the corner press is used. Also review how glue characteristics, paper coating, lamination, board stiffness and humidity may affect wrapping and final flattening quality.

Measure the business case with realistic assumptions

Automation can affect labor allocation, throughput consistency, rework, floor-space use and coordination between upstream and downstream operations. These benefits vary by factory. A useful return-on-investment estimate should therefore use your current staffing, real loaded labor costs, expected staffing after installation, actual machine quotation, additional operating costs and only the incremental gross profit that can reasonably be attributed to more saleable output.

The calculator above is intended for scenario planning. It does not assume that the machine will eliminate a fixed number of workers or that extra capacity will automatically convert into sales. Compare a conservative scenario with a target scenario, and include integration, training, commissioning and any line modifications in the investment amount you enter.

Design around factory space and maintenance access

The KYB03B uses an L-shaped layout intended to make the combined process more space-conscious. During planning, leave room for material loading, operator access, maintenance, pneumatic connections, electrical isolation and finished-case collection. The final footprint depends on how the upgrade kit connects to the existing gluing line and where the production line turns.

Do not treat a compact floor plan as a reason to compromise safe access. Provide a current factory layout and discuss service access, guarding and operator workflow with the supplier. For export installations, confirm the electrical configuration and any local compliance documents required for the destination market.

What to send your supplier for a useful assessment

A complete enquiry typically includes case drawings, length and width, board thickness, paper type, corner details, target output, current gluing machine model, machine photos, factory layout and destination-country power requirements. If possible, provide good and bad finished samples to define the required quality standard. This information allows the technical team to review compatibility before making a firm configuration recommendation.

For additional context on hardcover production equipment and line selection, see our related guides on 2-in-1 rigid box and hardcover machine selection, hard cover making machine selection, and case maker vs. hard cover making machine workflows.

Plan your upgrade

Connect Your Existing Gluing Line to Automated Case Wrapping

Send your product dimensions, case samples and current machine details. Kylin Machines can review the application and discuss a suitable configuration, line layout and quotation.

Contact sales on WhatsApp: +86-13809820550

Production speed is a maximum stated figure, not a guaranteed output for every case. Actual output and suitability depend on product size, materials, configuration, integration and operating conditions.

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Paper Tube Labeling Machine https://kylinmachines.com/machine/paper-tube-labeling-machine/ https://kylinmachines.com/machine/paper-tube-labeling-machine/#respond Tue, 11 Aug 2026 03:40:00 +0000 https://kylinmachines.com/?post_type=portfolio&p=6773
Paper Tube Finishing Equipment

Automatic Paper Tube Labeling Machine for Fireworks & Salute Tubes

Photoelectric label detection, hot-melt gluing and precise labeling completed automatically in about one second. One operator, one machine, many tube sizes.

10–40 pcs/minProduction speed
±0.5 mmLabeling accuracy
Ø 30–140 mmTube inner diameter
100–640 mmTube length range
KY-TB-500B / 650B Automatic paper tube labeling machine KY-TB-500B with label magazine and hot-melt gluing unit
≈1 secondPick, glue & label cycle
±0.5 mmPlacement accuracy
1 operatorFully automatic line
7–10 daysHandling time, worldwide shipping
Why automate

Manual Tube Labeling vs. Automatic Labeling

Hand labeling and water-based glue slow down fireworks and paper tube production and cause rework. This machine removes those bottlenecks.

Manual / Semi-Manual Labeling

  • Slow output that needs several workers per shift
  • Crooked, wrinkled or misaligned labels create rework
  • Water-based glue lets labels peel in humid or hot storage
  • Long changeover and trial-and-error with every tube size
  • Labor cost rises every year and skilled staff are hard to keep

Kylin Automatic Paper Tube Labeler

  • 10–40 tubes per minute with one operator
  • ±0.5 mm positioning with photoelectric detection
  • Hot-melt glue holds in water, humidity and high temperature
  • No parts to swap; size changeover takes only minutes
  • Timer start-up preheats the unit before your shift begins
ROI calculator

Estimate Your Payback Period

Adjust the sliders to match your plant. Results update instantly.

Your estimated results

Payback period–
Workers replaced–
Annual labor saved–
Annual rework saved–
Net annual savings–
5-year net gain–
Assumptions: machine runs at 30 pcs/min with 1 operator, 0.5% rework rate, and approx. USD 2 of hot-melt glue and power per 1,000 tubes. Illustrative only; actual results vary with your tube size, label and shift pattern. Get Your Exact Quote
Core advantages

Built for Fast, Clean and Durable Tube Labeling

Designed for fireworks, salute and other paper tube producers who need consistent labels at industrial speed.

Fully Automatic Cycle

Load labels in batches. Photoelectric detection, label pick-up, glue application and labeling are completed by the machine within one second.

One Machine, Many Sizes

Handles tube ID 30–140 mm and lengths up to 640 mm. Change tube or label size with a few minutes of adjustment; no parts to replace.

Hot-Melt Glue Bond

Strong adhesion that resists water and does not release in damp or high-temperature environments, so labels stay on during storage and transport.

±0.5 mm Precision

Consistent label placement on every tube, tuned for 100–157 gsm label paper, for a clean, professional finish.

Timer Auto Start-Up

Schedule the machine to switch on automatically so the glue unit is hot when the team arrives. No waiting for warm-up.

Industrial Controls

Xinje PLC and a Fanyi touchscreen HMI give clear parameter control. Automatic discharge and an electronic manual are included.

How it works

From Blank Tube to Labeled Product in 4 Steps

The operator loads labels and tubes. The machine performs the rest automatically.

01

Load Labels & Tubes

Stack labels in the magazine and place paper tubes on the feed. Set the tube and label size on the HMI.

02

Photoelectric Detection

Sensors confirm the tube position and label presence before every cycle for exact registration.

03

Hot-Melt Gluing

The label is picked up and receives an even layer of hot-melt adhesive for an instant, permanent bond.

04

Label & Auto Discharge

The label is applied and rolled on within ±0.5 mm, and the finished tube is discharged automatically.

Application

From Raw Paper Tubes to Finished Labeled Products

Ideal for fireworks, salute tubes and other paper tube surfaces that need a durable printed label.

Raw paper tubes ready for automatic labeling
Input: Raw paper tubesSpiral or convolute-wound tubes, ID 30–140 mm, wall thickness 1–5 mm.
Finished paper tubes with labels applied by the automatic labeling machine
Output: Labeled finished tubesFlat, aligned labels with a moisture-resistant hot-melt bond.
Technical specifications

KY-TB-500B vs KY-TB-650B Specifications

Choose the model by the longest paper tube you need to label. Both share the same control platform and performance.

Paper tube labeling machine specifications by model
ParameterKY-TB-500BKY-TB-650B
Tube inner diameter30–140 mm30–140 mm
Tube thickness1–5 mm1–5 mm
Tube length100–480 mm100–640 mm
Production speed10–40 pcs/min10–40 pcs/min
Labeling accuracy±0.5 mm±0.5 mm
Suitable label weight100–157 gsm100–157 gsm
Label feedingAutomaticAutomatic
DischargeAutomaticAutomatic
Working air pressure0.6 MPa0.6 MPa
Motor power / total power3 kW3 kW / 5 kW
HMIFanyi (繁易)Fanyi (繁易)
PLC controllerXinje (信捷)Xinje (信捷)
Operators1 person1 person
Machine size (L×W×H)1600 × 1015 × 1105 mm1600 × 1015 × 1200 mm
Machine weight430 kg430 kg
Wooden crate size1.0 × 1.15 × 1.6 m1.1 × 1.205 × 1.6 m
IncludedElectronic operation manualElectronic operation manual

Specifications may be updated for continuous improvement. Contact us to confirm configuration for your tube and label.

Machine demonstration

See the Paper Tube Labeler in Action

Watch automatic label pick-up, hot-melt gluing and labeling on paper tubes.

Customer feedback

Rated 4.9 / 5 by Packaging & Fireworks Manufacturers

4.9
★★★★★
Based on 126 verified buyer ratings · 3 featured reviews shown below
★★★★★

Cut our labeling crew from four people to one

We label 120 mm salute tubes all day. The hot-melt labels stay put in humid warehouses and one operator now keeps up with what four people did by hand.

Michael R., Production Manager
★★★★★

Quick size changeover

Switching between tube diameters takes a few minutes of adjustment and no spare parts. Label placement stays within half a millimetre.

Andrea S., Operations Lead
★★★★☆

Solid build and clear manual

Solid frame, easy HMI, and the electronic manual covered everything we needed for commissioning. Support answered quickly.

David K., Plant Engineer
FAQ

Paper Tube Labeling Machine – Buyer Questions

Answers to the questions we hear most from procurement and production teams.

What tube sizes can the paper tube labeling machine handle?

Both models accept paper tubes with an inner diameter of 30–140 mm and a wall thickness of 1–5 mm. The KY-TB-500B handles tube lengths of 100–480 mm and the KY-TB-650B handles 100–640 mm.

How long does it take to change over to a different tube or label size?

No parts need to be replaced. The operator only adjusts the guides and label magazine, which normally takes a few minutes before production can restart.

Why does the machine use hot-melt glue instead of water-based glue?

Hot-melt glue bonds immediately, so labels are flat and secure in under a second. The bond does not release when exposed to water, humidity or high temperature, which matters for fireworks tubes stored and shipped in harsh conditions.

What is the production speed and labeling accuracy?

The machine labels 10–40 tubes per minute depending on tube size and label length, with a positioning accuracy of ±0.5 mm. Label detection is photoelectric, and label pick-up, gluing and application are completed automatically.

What are the delivery time, warranty and return terms?

Standard handling time is 7–10 days after order confirmation, followed by 15–35 days of international transit depending on destination. Machines come with an electronic operation manual and a 30-day return window under our standard policy. Contact our team for the full terms.

What utilities does the machine require?

The machine needs a 0.6 MPa compressed air supply and a 3 kW electrical supply (KY-TB-650B: 3 kW motor power, 5 kW total power). One operator is enough to run it.

Buyer’s Guide

How to Choose an Automatic Paper Tube Labeling Machine

Labels are the last thing a customer sees and the first thing that fails when a tube meets moisture or heat. For fireworks makers and paper tube converters, a reliable labeling process protects brand image, reduces returns and frees skilled workers for higher-value tasks. This guide explains what to look for when buying a paper tube labeler.

A label that is half a millimetre out of position may look minor on one tube. Across 10,000 tubes it becomes a visible quality problem. — Kylin Machinery application engineering team

1. Match the machine to your tube range

Start with your real tube dimensions: inner diameter, wall thickness and length. The KY-TB-500B covers lengths from 100 to 480 mm and the KY-TB-650B extends to 640 mm, both for tubes of 30–140 mm ID. If you run several tube formats, confirm that changeover needs only adjustment and not replacement parts. Every extra part adds downtime and storage.

2. Understand the glue system

Water-based glue can be economical, but tubes shipped in humid containers or stored in hot warehouses often show lifting corners. Hot-melt adhesive sets almost instantly and resists water and temperature swings. That is why it is preferred for fireworks, salute tubes and other products with demanding storage conditions.

  • Instant bond: labels can be handled straight after application.
  • Moisture resistance: no release in wet or damp conditions.
  • Scheduled warm-up: a timer start function removes heating delays at shift start.
Labeled paper tubes produced with an automatic paper tube labeling machine
Finished paper tubes with aligned, firmly bonded labels.

3. Check speed against real demand

A speed of 10–40 pieces per minute gives a practical range for different tube lengths and label sizes. Compare this with your daily volume and shift pattern; our ROI calculator above helps you test payback with your own labor and rework figures.

4. Prioritise controls and support

Look for a recognised PLC and a clear touchscreen. This machine uses a Xinje PLC and a Fanyi HMI, which keeps spare parts and programming familiar for most maintenance teams. An electronic manual is supplied, and our engineers support commissioning remotely.

Where labeling fits in a wider production line

Paper tube labeling is one stage in a larger packaging process. If you are planning or expanding a rigid or round box plant, these guides from our team cover the surrounding steps:

Automation pays back fastest where labor is the largest hidden cost in your tube finishing process. — Kylin Machinery

Ready to evaluate? Send us your tube dimensions and label sample, and we will recommend the right model and configuration. Request a quote.

Get in touch

Request a Quote for Your Tube Labeling Line

Tell us your tube size, label type and daily output. Our engineers will reply with a recommended model and detailed quotation.

  • Model recommendation for your tube range
  • Sample labeling test available on request
  • Worldwide shipping and remote commissioning support

Automate your paper tube labeling today

Talk to an engineer about KY-TB-500B and KY-TB-650B.

Get a Free Quote

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Full Automatic Desktop Calendar Twin Wire Binding Machine https://kylinmachines.com/machine/full-automatic-desktop-calendar-twin-wire-binding-machines/ https://kylinmachines.com/machine/full-automatic-desktop-calendar-twin-wire-binding-machines/#respond Fri, 07 Aug 2026 10:04:41 +0000 https://kylinmachines.com/?post_type=portfolio&p=9589
★ Industrial Wire-O Binding

Full Automatic Desktop Calendar Twin Wire Binding Machine

Punch, feed, cut, form, insert hanger and close — one continuous line producing perfectly bound calendars, spiral notebooks and hard-covers at up to 2,000 cycles per hour.

2,000/hCycle Speed
13 mmMax Thickness
2:1 / 3:1Wire Pitch
▶ View Full Specs
Full Automatic Desktop Calendar Twin Wire Binding Machine
⚡2,000/hPeak Throughput
🌍60+Countries Served
🛡️12 moFactory Warranty
🏭18 yrsManufacturing
The Bottleneck vs. The Fix

Manual Binding is Killing Your Margin

See why print shops running semi-auto binders lose up to 40% of their calendar-season revenue to labor cost, waste and downtime.

Semi-Auto / Manual Legacy

  • Only 300–500 books per hour, with 3+ operators required
  • Wire waste of 6–10% from manual cutting and re-feeds
  • Inconsistent closure — 4–7% reject rate on thick spines
  • Hanger inserted by hand → RSI injuries and slowdowns
  • Changeover between 2:1 and 3:1 pitch takes 45+ minutes

Kylin Full Automatic 2026 Series

  • Up to 2,000 cycles per hour with a single operator
  • Segment-cut wire feeding — waste under 1.2%
  • Servo-driven closing mould, <0.5% reject rate
  • Fully automatic hanger insertion built in
  • Recipe-based pitch changeover in under 8 minutes
INTERACTIVE

💰 Live ROI Calculator — See Your Payback Period

400
3 ppl
$12
10 h
280
Extra output per day+ 12,000 books
Annual labor savings$ 67,200
Additional revenue @ $0.35/book$ 1,176,000
Estimated total annual gain$ 1,243,200
ESTIMATED PAYBACK PERIOD ~ 1.2 months

*Based on indicative unit price of USD 128,000. Contact us for exact quote.

Engineered Components

Six Core Modules Built for 24/7 Uptime

Every subsystem uses top-tier industrial parts — CHNT, Delta, Omron, Airtac, Wecon — the same names trusted by Tier-1 Asian print factories.

Wecon HMI screen

Wecon Multilingual HMI

Full color touch screen with Chinese, English and any client language. Recipe memory for one-touch job changeover.

Delta CHNT Omron electronics

Delta · CHNT · Omron

All PLC, sensors and drives are industrial-grade brand components — worldwide spare-parts availability guaranteed.

Airtac cylinder

Airtac Pneumatic Cylinders

High-cycle Airtac cylinders rated for 20+ million actuations, keeping downtime and maintenance intervals to a minimum.

Pusher knife module

5-Station Pusher Knife

Five pusher blades advance the book stack 2–3 mm at a time — smooth feeding of any spine thickness from 1 to 13 mm.

Binding mould

Precision Binding Mould

Servo-controlled closing mould delivers a perfectly round, tight double loop — zero gap, zero overlap.

Punching mould with two hole sizes

Dual-Size Punching Mould

Integrated 2:1 and 3:1 hole pattern in a single tool — switch pitch through the HMI without swapping dies.

The Process

How It Works — 4 Automated Stages

From loose sheets to shrink-ready calendars, the entire flow runs on a single continuous line.

1

Auto Feed & Punch

Book blocks are automatically pushed into the punching station — up to 6 mm per stroke, 5 strokes for a 13 mm spine.

2

Wire Cut & Form

Long spool wire is segment-cut and pre-formed to the exact length of the book — no manual pre-cut wires required.

3

Insert & Hang

Formed wire threads through the punched holes; the metal calendar hanger is inserted automatically inside the loop.

4

Close & Discharge

Servo mould closes the double loop to a perfect O; finished product is conveyed out ready for packaging.

Live Demo

Watch the Machine in Real Production

Filmed at our DongGuan facility — 1,800 cycles / hour on a 12 mm desktop calendar with auto hanger insertion.

Technical Specifications

Full Machine Data Sheet

Confirmed factory specifications. Custom paper widths and pitches available on request.

ParameterValue
Single Punch Thickness1 mm – 6 mm
Maximum Punch Thickness13 mm
Max Punches per Book5 strokes
Wire Pitch2 : 1 / 3 : 1
Max Product Feed Belt420 – 420 mm
Twin-Loop Wire FeedingAuto segment-cut, threading & closing
Wire Diameter Range1/4″ – 7/8″ (pitch 2:1, 3:1)
Max Paper Width510 – 800 mm
Min Paper Width100 – 140 mm
Working Speed800 – 2,000 cycles / hour
Air Compressor3 kW
Machine Dimensions (W×D×H)4,800 × 2,600 × 1,600 mm
Gross Weight1,500 kg
Net Weight1,250 kg
Materials & Output

Input Wire Reels · Output Ready-to-Ship Calendars

Twin loop wire reels

Twin-Loop Wire Reels

The machine accepts standard nylon-coated twin loop wire on spools, both 2:1 and 3:1 pitch, 1/4″ through 7/8″.

Finished desktop calendar

Perfect Finished Calendars

Consistent round loops, tight closure, hanger centered — export-quality product straight off the discharge conveyor.

B2B Buyer FAQ

Everything Procurement Managers Ask

Straight answers to the six most common questions from OEM buyers, print factories and equipment resellers.

What is the maximum production speed of this twin wire binding machine?+

The machine runs at 800 to 2,000 cycles per hour depending on paper thickness, wire diameter and operator setup. For standard 12-sheet desktop calendars with 3:1 pitch we consistently measure 1,600–1,800 finished units per hour in customer factories.

Which wire pitches and diameters are supported?+

The machine supports both 2:1 and 3:1 twin-loop wire pitches with diameters from 1/4″ to 7/8″ (6.4 mm – 22.2 mm), covering everything from thin notepads up to 13 mm thick hard-cover calendars.

Does the machine automatically insert calendar hangers?+

Yes. An integrated automatic hanger-insertion station places the metal hanger inside the wire loop before closure, so the finished calendar exits the machine ready for packaging with no manual step.

What languages does the HMI support?+

The Wecon touch-screen HMI ships with Chinese and English by default. We provide free translation into Spanish, Portuguese, Russian, Arabic, French, German or any language you require prior to shipment.

What are your lead time, warranty and after-sales terms?+

Standard lead time is 35–45 working days after deposit. Machines carry a 12-month warranty on mechanical and electrical parts, lifetime remote technical support, and on-site commissioning by a factory engineer is available worldwide.

What is the shipping cost and delivery time to Europe or North America?+

The machine is packed in a fumigated wooden case (approx. 5 × 2.7 × 1.8 m, 1,500 kg gross). Sea freight to major EU/US ports typically takes 25–35 days at USD 2,800–4,200 depending on port. We handle full CIF / DAP documentation.

Industry Deep-Dive

Why Twin Wire-O Binding Is Winning the 2026 Calendar Season

Walk into any modern print factory in Guangdong, Bavaria or Ohio between August and December and you will find one machine humming louder than the offset presses themselves — the twin-loop wire binder. In 2026, calendar and spiral-notebook demand is projected to grow 7.4% year-over-year, and shops still relying on semi-automatic binders are simply unable to keep up. This deep-dive explains what has changed, and how a fully automatic desktop calendar binding line pays for itself before the New Year rush is over.

From Craft Process to Continuous Production

Twin loop wire (often called “wire-o” or “double-O”) used to be a craft-scale finishing option. Sheets were punched on one machine, wire was pre-cut on another, and an operator manually threaded and closed each spine. That workflow topped out at roughly 400 books per hour with three operators. Modern automatic lines — like the Kylin KM-CAL-TWB — collapse all of those steps into a single closed-loop process running at up to 2,000 cycles per hour with only one operator.

“Post-press automation is no longer optional for calendar printers. Between labor cost inflation and the compressed Q4 shipping window, semi-auto lines physically cannot deliver ROI anymore.” — Print Finishing Automation Report, 2026 edition

What Actually Changed in the 2026 Machines?

  • Segment-cut wire feeding. Instead of pre-cut wires the machine now spools raw twin-loop wire, measures the exact book length, cuts and forms on the fly. Wire waste drops from 8% to under 1.2%.
  • Recipe-based changeover. Job parameters (pitch, wire diameter, hanger presence, book thickness) are stored on the HMI. Operators recall a recipe and the machine reconfigures itself in minutes, not hours.
  • Linear slide rails on critical motions. The historical failure point of wire-o binders — bushing wear on the closing mould — is eliminated with hardened linear guides rated for 100+ million cycles.
  • Automatic hanger insertion. The single most repetitive-strain-injury-prone step is now handled inline, eliminating a station of workers.

Practical Buyer Checklist

Before signing a PO for any twin-wire binder in 2026, procurement teams should verify five things: (1) genuine industrial electronics — Delta, CHNT, Omron, Airtac — not white-label knock-offs; (2) HMI language coverage matching your factory floor; (3) documented uptime warranty and spare parts kit; (4) energy consumption per 1,000 books (target ≤ 2.8 kWh); and (5) a live factory acceptance test filmed with your own product samples before shipment.

Ask any prospective supplier for a video of your specific job size running on the actual machine you will receive. Generic demo videos are a red flag. — Kylin Machinery, Sales Engineering Team

Further Reading

You May Also Need

Complete Your Post-Press Line

Ready to Bind 2,000 Calendars per Hour?

Get a personalized quotation with FOB / CIF / DAP pricing, video FAT, and delivery timeline within 12 working hours.

▶ Watch Live Demo

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
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Fully Automatic Folding Box Flanking Machine https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/ https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/#respond Wed, 22 Jul 2026 09:12:25 +0000 https://kylinmachines.com/?post_type=portfolio&p=9466
Kylin Machine Company | MODEL KY-7520D

Elevate Your Premium Packaging with the KY-7520D Auto Box Flanker

High-speed, ultra-precise fully automatic folding box flanking machine designed for top-tier rigid and collapsible box manufacturing. Achieve 25–32 pcs/min with ±0.05 mm robotic precision.

▶ Watch Live Demo
32
pcs/min Max Speed
±0.05mm
Robotic Precision
750mm
Max Case Width
KY-7520D Fully Automatic Folding Box Flanking Machine
✅ KY-7520D Fully Automatic Flanking Machine
🏭
15+ YearsBox Machine Manufacturing Experience
🌍
60+ CountriesGlobal Installations & Active Customers
⭐
4.9 / 5.0Average Rating from 134 Verified Reviews
🛠️
24 / 7Remote Diagnostics & After-Sales Support
Next-Gen Automation

The Next Generation of Box Making Automation

In today’s fast-paced printing and packaging industry, maintaining high quality while increasing output is critical. The Model KY-7520D, proudly manufactured by Kylin Machine Company, is engineered to meet these demands. Utilizing an innovative table-style stacking conveyor feeding system and advanced robotic visual positioning, this machine guarantees a remarkably high finished product quality rate while keeping operations simple and efficient.

✘ Common Industry Challenges

  • ✘Manual or semi-auto processes causing misalignment and rejects
  • ✘Slow throughput under 15 pcs/min on aging equipment
  • ✘High operator dependency and skill-level inconsistencies
  • ✘Material waste from undetected substrate run-out
  • ✘Poor fold sharpness on luxury rigid box applications
  • ✘Incompatibility with diverse board thicknesses (0.5–2 mm)

✓ KY-7520D Solutions

  • ✓Yamaha robotic arms + vision positioning at ±0.05 mm accuracy
  • ✓Up to 32 pcs/min fully automated throughput
  • ✓Electronic cam control for stable, low-skill operation
  • ✓Intelligent auto-stop prevents waste on empty feeder
  • ✓Edge-shoveling + roller edge-pressing for crisp folds
  • ✓Compatible with grey board 0.5–2.0 mm & cover paper 100–200 g
📊 Interactive ROI Calculator
Estimate your return on investment with the KY-7520D against your current production setup.
—
Extra pcs/day
—
Extra Revenue/Day (USD)
—
Extra Revenue/Year (USD)
* Based on KY-7520D at 30 pcs/min average. For illustration purposes only.
Step-by-Step Process

How the KY-7520D Works

01
📦

Stacking Conveyor Feeding

The table-style stacking conveyor loads sheets effortlessly. High-power suction fan transport belt ensures precise, gentle, single-sheet feeding.

02
👁️

Robotic Vision Positioning

An advanced camera system identifies every substrate’s exact position. The Yamaha robotic arm picks and places with ±0.05 mm accuracy.

03
🔧

Flanking & Fold Formation

The unique automatic edge-shoveling and roller edge-pressing mechanism creates perfectly sharp, clean flanked folds on every box side.

04
✅

Finished Product Output

Completed boxes are stacked and conveyed out. The intelligent auto-stop halts the machine instantly when material runs out — zero waste.

Engineering Excellence

6 Core Advantages of the KY-7520D

Purpose-built for the rigorous demands of premium and luxury rigid box manufacturing.

⚡

Stable & Efficient Production

Adopts a robust feeder cam mechanism powered by electronic cam motion control technology, delivering smooth, gentle, and highly efficient machine operation throughout every production run.

🎯

Advanced Robotic Vision Positioning

Equipped with a state-of-the-art vision positioning system combined with high-precision Yamaha robotic arms, ensuring fast and flawless material handling at ±0.05 mm accuracy.

📦

Superior Finished Quality

The folding mechanism incorporates a unique automatic edge-shoveling and roller edge-pressing structure, ensuring every fold is sharp, clean, and perfectly aligned for luxury presentation.

🔄

Innovative Feeding Structure

The paper conveyor belt utilises a high-power suction fan for precise transport, while the table-style stacking conveyor makes material loading exceptionally easy and ergonomic.

🛡️

Smart Waste Reduction

Features an intelligent automatic stop function that instantly halts the machine when material runs out, effectively eliminating product waste and protecting the equipment from damage.

📐

High Material Compatibility

Effortlessly handles cover papers (100–200 g) and grey board thicknesses (0.5–2.0 mm), making it ideal for diverse and complex packaging requirements.

Component Detail

Inside the KY-7520D — Key Sub-Systems

Every critical subsystem is engineered for precision, durability, and ease of maintenance.

KY-7520D Feeder Part — Table-style stacking conveyor feeding system
① Feeder System
Table-style stacking conveyor with high-power suction fan for precise, single-sheet feeding. Electronic cam motion control ensures smooth, consistent operation.
KY-7520D Robotic Vision Positioning System — Yamaha robotic arms
② Vision Positioning Unit
State-of-the-art camera-based visual positioning system paired with Yamaha robotic arms delivering ±0.05 mm placement accuracy on every cycle.
KY-7520D Flank Forming Section — Automatic edge-shoveling and roller edge-pressing
③ Flank Forming Section
Unique automatic edge-shoveling combined with roller edge-pressing creates perfectly crisp, sharp flanks for premium rigid box presentation quality.
Full Specs

Technical Specifications

SpecificationDetails
ModelKY-7520D
Production Speed25–32 pcs/min
Precision Positioning±0.05 mm
Max Case Size750 × 200 mm
Min Case Size120 × 40 mm
Cover Paper Thickness100–200 g
Board Thickness0.5–2.0 mm
Machine Dimension7700 × 2600 × 1900 mm
Machine Weight3,500 kg
Power Supply380 V – 20 kW
KY-7520D Folding Box Flanking Machine full view
Live Machine Demo

Watch the KY-7520D in Action

See the Yamaha robotic arm vision positioning system, cam-driven feeder, and edge-pressing mechanism producing luxury rigid boxes at full speed.

Premium luxury rigid boxes produced by the KY-7520D
Ideal Applications

Perfect for Premium & Luxury Packaging

The KY-7520D is the ideal solution for packaging manufacturers producing the world’s most prestigious retail packaging across multiple industries.

  • ✓
    Collapsible Gift Boxes — High-speed, perfect-fold production for collapsible-style gifting boxes.
  • ✓
    Magnetic Closure Boxes — Precise flanking for luxury magnetic closure rigid boxes.
  • ✓
    Luxury Cosmetics & Perfume Packaging — Flawless surface finish and sharp edges for beauty brands.
  • ✓
    Premium Electronics Boxes — Consistent, tight-tolerance production for consumer electronics unboxing.
  • ✓
    High-End Jewelry & Watch Cases — The precision and quality demanded by the world’s top jewelry brands.
FAQ

Frequently Asked Questions

Everything B2B packaging procurement teams need to know about the KY-7520D.

The KY-7520D achieves a sustained production speed of 25 to 32 pieces per minute. This represents a 2–3× throughput improvement over typical semi-automatic flanking machines. The exact rate depends on box dimensions, grey board thickness, and cover paper specification.

The KY-7520D is engineered for collapsible gift boxes, magnetic closure boxes, luxury cosmetics and perfume packaging, premium electronics boxes, and high-end jewelry and watch cases. It handles any case within the 120×40 mm – 750×200 mm dimension range.

The machine handles cover paper from 100 to 200 gsm and grey board / chipboard thicknesses from 0.5 mm to 2.0 mm. This broad material range makes it compatible with standard gift box stock through to premium heavyweight luxury rigid box construction.

The KY-7520D integrates a high-resolution camera vision system that captures and analyzes the position and orientation of each substrate. The data is fed in real time to the Yamaha robotic arm, which picks and places each board with ±0.05 mm positioning accuracy, eliminating alignment errors caused by manual handling or mechanical tolerances.

Standard production and preparation time is 7–10 business days after confirmed purchase order and deposit. International sea freight transit typically takes 15–35 days depending on destination port. Kylin Machine Company provides full export documentation, wooden crating, and loading supervision.

The KY-7520D requires a 380 V three-phase power supply with a total consumption of 20 kW. Minimum floor space: 8.0 m × 3.5 m clear production area. The machine weighs 3,500 kg — verify your floor load rating before installation. Kylin Machine’s technical team provides a full site checklist upon inquiry.

Why the KY-7520D Defines the Future of Rigid Box Flanking

The global luxury rigid box market is undergoing a profound technological shift. As brands demand increasingly tight tolerances for unboxing experiences that reflect premium product positioning, packaging machinery must evolve in step. The KY-7520D represents Kylin Machine Company’s most advanced response to this industry inflection point.

“In rigid box manufacturing, the flanking stage is where quality is made or lost. A ±0.1 mm deviation becomes visible to any discerning consumer — which is exactly why ±0.05 mm robotic precision is no longer a luxury feature, it is a baseline requirement.”

Electronic Cam Technology: The Foundation of Stability

Unlike conventional pneumatic or servo-driven feeders that can suffer from air pressure fluctuations or encoder drift, the KY-7520D’s cam mechanism powered by electronic cam motion control ensures perfectly repeatable kinematics. Each cycle is executed with the same velocity profile, dwell time, and force — eliminating the micro-variation that leads to inconsistent edge quality over long production runs.

Yamaha Robotics: Industrial Grade, Box-Making Precision

The selection of Yamaha robotic arms for the vision positioning module reflects a deliberate engineering choice. Yamaha’s SCARA and linear robot platforms are recognized globally for sub-millimetre repeatability and high-cycle-life reliability in demanding industrial environments. Combined with real-time visual feedback, the KY-7520D achieves placement accuracy that was previously the domain of bespoke, six-figure capital equipment.

“What distinguishes the KY-7520D is not any single subsystem — it is the seamless integration of feeding, vision, robotics, and forming into a production line that requires minimal skilled labour to operate at world-class output quality.”

The Edge-Shoveling & Roller Pressing Mechanism

The flanking forming section employs a dual-action mechanism: an automatic edge-shoveling tool lifts and pre-folds the cover paper at precisely the grey board edge, then a roller press applies controlled lateral pressure along the full flank length. The result is a flanked edge that requires no manual pressing or rework — critical for luxury brands where surface finish integrity is non-negotiable.

Total Cost of Ownership: A B2B Perspective

For procurement managers evaluating capital expenditure, the KY-7520D’s intelligent auto-stop function alone — preventing material waste on substrate run-out — can recover thousands of dollars annually. Combined with reduced labour dependency and near-zero rework rates, the machine’s ROI period compresses significantly compared to semi-automatic alternatives.

Further reading: Luxury Rigid Box Market 2026 Outlook · Complete Guide to Rigid Box Sample Making · What Sino-Pack 2025 Reveals About Rigid Box Manufacturing

Related Equipment

Complete Your Rigid Box Production Line

Ready to Elevate Your Box Making Capacity?

Contact Kylin Machine’s specialist engineering team for pricing, technical consultation, and factory visit arrangements.

Browse All Machines

Customers said

Customers visitation

ADDITIONAL SERVICES

Customers Meeting&Machines Training

Meeting in India
Meeting in Dubai
Trip to Turkey
Training in London

To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


10,000 customers in 30 countries using KYLIN MACHINES, meet our customers


What Client’s Say

]]>
https://kylinmachines.com/machine/fully-automatic-folding-box-flanking-machine/feed/ 0
Automatic round corner edge gilding machine ky-dtr-1 https://kylinmachines.com/machine/automatic-round-corner-edge-gilding-machine-ky-dtr-1/ https://kylinmachines.com/machine/automatic-round-corner-edge-gilding-machine-ky-dtr-1/#respond Thu, 25 Jun 2026 13:17:45 +0000 https://kylinmachines.com/?post_type=portfolio&p=9285
✦ New Model — Ky-DTR-1

Automatic Round Corner Book Edge Gilding Machine (Ky-DTR-1)

The all-in-one post-press solution for round corner book edge gilding. Cut, sand, remove dust, apply adhesive, and hot foil gild — in one automated workflow for premium Bibles, hardcover books, playing cards, notebooks, and invitations.

Watch Demo
Max Gilding Height
100 mm
Cycle Speed
15 sec / corner
Corner Radius
R6.5 – R10
Power Supply
380V / 3.5 KW
Kylin Ky-DTR-1 Automatic Automatic Round Corner Book Edge Gilding Machine
⭐ Ky-DTR-1 Production Machine
15+
Years of Manufacturing
500+
Global B2B Clients
240
Corners / Hour Capacity
CE
Certified & ISO Compliant
Why Upgrade?

Manual Methods vs. the Ky-DTR-1 Advantage

✘
Traditional / Manual Process
  • Multiple separate machines required (cutter, sander, gilder), increasing capital cost and floor space
  • Inconsistent gilt quality — uneven adhesive application leads to foil peeling and rejects
  • Dust contamination from sanding contaminates the glue layer and ruins the finish
  • 2–3 skilled operators required per shift, driving up labor costs significantly
  • Extremely difficult to achieve uniform R6.5–R10 round corners with straight-edge machines
  • Long setup and changeover times reduce overall equipment effectiveness (OEE)
✓
Ky-DTR-1 Automated Solution
  • 5 processes — cut, sand, dust-remove, glue, gild — integrated into a single 15-second cycle
  • Precisely controlled heat, pressure, and glue metering ensure mirror-quality gilt edges every time
  • Built-in high-power dust suction system eliminates contamination before each gilding pass
  • Manual feed + full automation: one operator manages the entire workflow with minimal training
  • Dedicated round-corner tooling (R6.5–R10) produces perfect curved gilt edges consistently
  • Quick-change radius tooling keeps changeover time under 10 minutes for different product runs
ROI Tool

Calculate Your Investment Return

Enter your current production data to see how quickly the Ky-DTR-1 pays for itself.

📊 ROI Calculator
Estimate your potential labor savings and payback period.
—
Additional Capacity / Day
(with Ky-DTR-1 @ 15 sec)
—
Estimated Labor Savings / Month
(reducing to 1 operator)
—
Estimated Payback Period
(contact us for machine price)
Workflow

How the Ky-DTR-1 Works

Five precision processes. One automated cycle. Zero compromises on finish quality.

1
Corner Cutting & Clamping
The book block is manually fed and pneumatically clamped. The precision cutting unit trims each corner to the selected radius (R6.5–R10).
2
High-Speed Sanding
An integrated high-speed sanding unit polishes the cut corner surface to a smooth, mirror-ready finish — the critical foundation for flawless gilding.
3
Dust Extraction & Gluing
A powerful built-in dust suction system removes all paper debris instantly. A metered adhesive applicator then applies a precise, even glue layer.
4
Hot Foil Rolling
The heated foil roller presses the gold foil onto the adhesive-coated corner under controlled heat and pressure, creating a flawless, highly reflective gilt edge.
Finished Results

What the Ky-DTR-1 Produces

Key Features

Automatic Round Corner Book Edge Gilding for Premium Output

⚙️
All-in-One Automation
Corner cutting, high-speed sanding, dust extraction, adhesive application, and hot foil rolling are fully integrated into a single, seamless automated cycle — eliminating multiple standalone machines.
⚡
High Efficiency Output
Processes one corner every 15 seconds (adjustable), achieving up to 240 cycles per hour. A full 8-hour shift delivers approximately 1,920 gilded corners — helping reduce manual handling and labor input.
✨
Superior Gilt Finish Quality
Precisely controlled heat, pressure, and adhesive metering — combined with the integrated dust removal system — are designed to support a smooth, clean and reflective gilt edge finish.
📐
Flexible Radius Range (R6.5–R10)
Supports a range of corner radii from R6.5 to R10 with quick-change tooling. Covers the most commonly specified corner profiles across Bible, hardcover book, luxury card, and invitation production.
📚
Exceptional Versatility
Engineered for a wide material range: hardcover Bibles with thick book blocks (up to 100mm gilding height), premium playing card decks, luxury invitations, leather-bound notebooks, and more.
👤
Operator-Friendly Design
Manual product feeding combined with fully automated processing means a one operator can manage the automated workflow after appropriate machine training.
Specifications

Ky-DTR-1 Automatic Round Corner Book Edge Gilding Machine Specifications

Parameter Value / Rating
ModelKy-DTR-1
Max Gilding Height100 mm
Working Speed15 seconds / corner Adjustable
Round Corner RadiusR6.5 – R10
Power Supply380V / 3.5 KW
Compressed Air Source5.5 KW, 7–9 kgf/cm²
Machine Dimensions (L × W × H)1.2 m × 1.1 m × 2.0 m
Machine WeightApprox. 1,000 KG
Automation LevelFully Automatic (Manual Feed)
Process IntegrationCorner Cutting → Sanding → Dust Removal → Gluing → Hot Foil Rolling
Applicable ProductsBibles, Hardcover Books, Playing Cards, Notebooks, Invitations
CertificationCE Compliant
Live Demo

Ky-DTR-1 Automatic Round Corner Book Edge Gilding Machine Demo

Watch the complete automatic workflow — book loading, clamping, round corner cutting, sanding, dust removal, adhesive spraying and hot foil gilding — in a real factory demonstration.

FAQ

Frequently Asked Questions

Answers to the most common B2B procurement questions about the Ky-DTR-1.

The Ky-DTR-1 is designed for a wide range of post-press products, including hardcover Bibles, religious publications, premium hardcover books, high-end playing card decks, thick invitations, leather-bound notebooks, and heavy-stock promotional cards. It accommodates book blocks and stacks up to 100mm in gilding height, making it equally suited to slim card decks and thick Bible editions.
The machine processes one corner every 15 seconds with adjustable speed settings. This translates to approximately 240 corner-gilding cycles per hour. In a standard 8-hour production shift, a single machine can complete roughly 1,920 corners — providing a clear automation advantage over multi-step manual or semi-automatic workflows.
The Ky-DTR-1 supports a corner radius range of R6.5 to R10 — covering the most commonly requested profiles in the Bible, hardcover book, and luxury card printing industries. The radius tooling is designed for on-site changeover by your operator, with changeover time depending on tooling and product requirements, minimising downtime between different product runs.
Yes. The Ky-DTR-1 requires a compressed air source rated at 5.5 KW with a working pressure of 7–9 kgf/cm². This powers the pneumatic clamping, pressing, and dust extraction systems that ensure consistent, repeatable gilding quality. Please confirm the compressed-air specification with Kylin before installation to ensure your facility meets the machine requirements.
Standard production and handling time is 7–10 business days after order confirmation. International sea freight transit typically takes 15–35 days depending on the destination port. The machine is shipped in a heavy-duty wooden export crate (gross weight approx. 1,000 KG). Kylin Machines supports full export documentation, and can arrange FOB, CIF, or EXW shipping terms. Please contact us for a tailored freight quotation.
Unlike standard flat-edge gilding machines, the Ky-DTR-1 is specifically engineered to gild rounded corners — a geometrically complex process that requires simultaneous corner cutting, sanding, dust extraction, adhesive metering, and curved hot foil rolling in a single automated cycle. The Ky-DTR-1 is specifically configured for round-corner gilding, combining the required cutting, sanding, dust removal, adhesive application and hot foil rolling steps in one workflow.
Industry Insight

The Complete Guide to Automatic Round Corner Book Edge Gilding

What Is Round Corner Book Edge Gilding?

Round corner book edge gilding is a premium post-press finishing technique that applies a thin, highly reflective metallic foil to the curved edges of a book block or card stack. It combines two distinct finishing operations — corner rounding and edge gilding — into a single, value-adding process. The result is a product with smooth, elegantly curved gilt corners that communicates quality, craftsmanship, and distinction at first glance.

Historically, gilt edges were a hallmark of the most valuable and important books produced for royalty, the church, and collectors. Today, the technique is experiencing a significant revival in the premium publishing, religious printing, luxury card, and high-end stationery markets — driven by brand owners and publishers seeking products that stand out in an era of commoditised print.

“For printing and packaging businesses, offering edge gilding allows you to provide a value-added service. You can charge a premium for products with gilt edges, increasing your profit margins.”

Why Automate Round Corner Gilding?

The challenge with round corner gilding has always been consistency. A standard flat book edge gilding machine cannot accommodate curved corners — the foil roller cannot maintain uniform contact pressure across a convex surface. Attempts to gild rounded corners manually or with makeshift tooling inevitably produce voids, bubbles, lifted foil, and colour inconsistencies that result in costly rejects.

The Kylin Ky-DTR-1 was developed specifically to solve this problem at a production scale. By integrating five critical process steps — corner cutting, sanding, dust removal, glue application, and hot foil rolling — into a single automated machine, it eliminates inter-process contamination and variation. Every corner is processed under identical, computer-controlled conditions, designed to improve process consistency by keeping the key finishing steps within one automated workflow.

Applications: Where Round Corner Gilding Adds Maximum Value

  • Bibles & Religious Publications: A key application for premium publishing and religious book production. Premium study Bibles, leather-bound editions, and devotional books with round corner gilding can add a premium visual finish and help differentiate premium editions.
  • Hardcover Collector Books & Art Books: Limited edition runs where each copy must be visually perfect. Round corner gilding adds tactile and visual luxury.
  • Premium Playing Card Decks: High-end Tarot decks, collector card sets, and luxury playing cards benefit enormously from round corner gilding — it elevates the unboxing experience and perceived product quality.
  • Luxury Invitations & Stationery: Wedding invitations, corporate event cards, and premium business stationery where a gilded edge communicates exclusivity and attention to detail.
  • Leather-Bound Notebooks & Journals: Premium gifting and corporate merchandise applications where the combination of leather binding and gilded corners creates an unmistakable quality signal.

Key Technical Considerations When Specifying a Round Corner Gilding Machine

When evaluating machines for this application, B2B buyers should assess: (1) the range of corner radii supported — the Ky-DTR-1 covers R6.5–R10, which encompasses the vast majority of commercial specifications; (2) maximum gilding height — at 100mm, the Ky-DTR-1 handles everything from card decks to thick Bible blocks; (3) cycle time and adjustability — a 15-second adjustable cycle ensures the machine can be optimised for different foil types and substrate thicknesses; and (4) the integration of dust removal — a seemingly minor feature that has a dramatic impact on final gilt quality by preventing contamination between the sanding and gluing stages.

“Automating these steps ensures a consistent, high-quality finish every time, something that’s very hard to achieve manually.”

Foil Selection and Material Compatibility

The Ky-DTR-1 is compatible with standard hot-stamp foil rolls used in post-press gilding applications. Gold and silver foils are the most common choices, but rose gold, holographic, and pigment foils can also be used. For optimal results on coated stocks, ensure the paper is fully dry before processing. Uncoated papers generally offer the best foil adhesion, while coated and varnished stocks may require the adhesive temperature and pressure settings to be adjusted via the machine’s control interface.

For playing card applications, UV-varnished card stock is ideal as the UV curing process stabilises the varnish surface, providing excellent foil adhesion and preventing the foil from lifting during flexing of the card deck. For leather-bound notebook covers, the Ky-DTR-1 can process the text block (internal pages) while the cover is handled separately, creating a fully gilded, rounded-corner book block ready for case binding.

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Explore More Book Finishing Solutions

Pair the Ky-DTR-1 with these complementary machines to build a complete premium finishing line.

Ready to Automate Your Round Corner Gilding?

Get a personalised quote, technical datasheet, or request a remote machine demonstration with our engineering team today.

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ADDITIONAL SERVICES

Customers Meeting&Machines Training

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To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

  • How to set up your machine and optimize performance levels for your process.
  • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
  • How to optimize performance levels to maintain consistent quality and minimize waste
  • The latest legislation and how to keep the machine safe.

We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

If you 're still not satisfied we will refund the money paid.

Help from technician is only a phone call away.

We offer free over the phone tech support to help you troubleshoot any issue you may be having.

If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

This will help guarantee that your machines will work well for as long as possible.

Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


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