Ky-J-500B Multi-Function Iron Sheet & Magnet Installation Machine
Precision-automated magnet and iron sheet placement for premium rigid gift boxes. Engineered for continuous industrial operation at 20-35 pcs/min with sub-millimeter accuracy.


Manual Placement vs. Automated Precision
Traditional hand-gluing methods cost you time, labor, and consistency. The Ky-J-500B eliminates these bottlenecks.
- Manual magnet placement requires 4-6 workers per shift
- Inconsistent positioning leads to 8-15% reject rate
- Maximum output of 5-8 pieces per minute per worker
- Adhesive waste and magnet misalignment reduce closure strength
- Difficult to scale for seasonal demand peaks
- Single operator runs the entire line – reduce labor cost by up to 80%
- Pneumatic precision keeps reject rate below 0.5%
- 20-35 pieces per minute – consistent, all-day throughput
- Exact adhesive application and magnet centering every cycle
- Quick changeover for different box sizes – ready in under 10 minutes
Engineered for Industrial Packaging Lines
Six reasons leading packaging manufacturers trust the Ky-J-500B for their magnet closure operations.
High-Speed Production
Sustained output of 20-35 pieces per minute with fully automated feeding, positioning, and pressing cycles.
Flexible Size Range
Accommodates round magnets and iron sheets from 8 mm to 20 mm. Paper substrates up to 1000 x 500 mm.
Robust Construction
200 KG industrial-grade steel frame engineered for 24/7 continuous operation with minimal vibration.
Energy Efficient
Just 2 KW power consumption in a compact 1020 x 620 mm footprint – easy to fit on any production floor.
Quick Changeover
Tool-free size adjustment with installation distances configurable from 0 mm to 400 mm in minutes.
Pneumatic Precision
0.6 Mpa+ air-driven system ensures clean, repeatable magnet insertion with sub-millimeter accuracy.
Technical Data Sheet – Ky-J-500B (2025 Edition)
Complete mechanical and operational parameters. Contact us for custom voltage or regional compliance options.
| Parameter | Specification |
|---|---|
| Model | Ky-J-500B (2025 Edition) |
| Overall Dimensions (L x W x H) | 1020 x 620 x 1600 mm |
| Machine Weight | 200 KG |
| Power Consumption | 2 KW |
| Production Speed | 20-35 pieces / min |
| Voltage | 220V (customizable) |
| Air Pressure Requirement | 0.6 Mpa or above |
| Max. Iron Sheet / Magnet Diameter | 20 mm |
| Min. Iron Sheet / Magnet Diameter | 8 mm |
| Max. Installation Distance | 400 mm |
| Min. Installation Distance | 56 mm |
| Optimal Installation Distance | 160 mm |
| Closest Installation Distance (Zero Gap) | 0 mm |
| Max. Paper Size | 1000 x 500 mm |
| Min. Paper Size | 100 x 30 mm |
See the Ky-J-500B in Action
Watch precision magnet installation at full production speed on the factory floor.
Ky-J-500B installing magnets and iron sheets into rigid gift box blanks – 30 pcs/min demonstrated.
Frequently Asked Questions
Answers to the most common pre-purchase questions from packaging professionals.
The machine handles round magnets and iron sheets from 8 mm to 20 mm in diameter. It supports paper substrates ranging from 100 x 30 mm up to 1000 x 500 mm, with installation distances adjustable from 0 mm (zero gap) to 400 mm. The optimal distance for maximum speed is 160 mm.
The Ky-J-500B operates at 20 to 35 pieces per minute depending on substrate size, magnet diameter, and installation distance. In typical production with mid-range parameters, expect a sustained rate of approximately 28-30 pcs/min throughout a full shift.
Standard production lead time is 7-10 business days. International shipping is available via sea freight (15-35 days depending on destination port) or air freight for urgent orders. We offer both FOB Shenzhen and CIF terms. Crating and export packaging are included at no extra charge.
Yes. Every machine ships with a comprehensive operation manual, instructional video library, and free remote video-call commissioning assistance. On-site installation and hands-on operator training can be arranged globally at additional cost. Most customers are production-ready within one day of receiving the machine.
The Ky-J-500B comes with a 12-month warranty covering all mechanical and electrical components. Spare parts are stocked and available for express global shipment. Kylin Machinery provides lifetime technical support via phone, email, and video call. A 30-day return window applies for confirmed manufacturing defects.
The standard Ky-J-500B is designed for round magnets and iron sheets (8-20 mm diameter). For rectangular, square, or custom-shaped components, Kylin Machinery offers tooling modifications on request. Contact our engineering team to discuss your specific requirements and receive a feasibility assessment.
The Complete Guide to Automated Magnet Installation in Rigid Box Manufacturing
How the Ky-J-500B fits into modern post-press finishing workflows – and why leading converters are making the switch.
The Rise of Magnetic Closure Packaging
Premium rigid boxes with magnetic closures have moved from niche luxury into mainstream retail over the past decade. Brands in cosmetics, spirits, consumer electronics, and fashion increasingly specify magnetic flap closures because they elevate the unboxing experience and reinforce perceived product value. For packaging converters and commercial printers, this trend creates a clear revenue opportunity – but only if production costs stay competitive.
“Automation in magnet placement isn’t a luxury – it’s a prerequisite for profitability.”
Traditional hand-gluing methods simply cannot deliver the consistency, speed, or unit economics that today’s brand owners demand at scale. A single misaligned magnet can cause a lid to sit crooked, undermining the entire premium effect.
Where the Ky-J-500B Fits in Your Production Line
In a typical rigid box workflow the sequence runs: die-cutting, board wrapping, lining, and – critically – magnet/iron-sheet placement before final assembly. The Ky-J-500B slots into the post-wrapping stage. It receives pre-cut and wrapped blanks, precisely positions and presses magnets or iron sheets into pre-routed cavities, and feeds the blanks forward for the next operation.
Because the machine handles substrates up to 1000 x 500 mm and magnets from 8 to 20 mm, it covers the full spectrum of typical gift box formats – from small jewelry clamshells to large presentation cases.
Throughput Economics: A Quick Comparison
Consider a mid-size converter running two shifts producing magnetic-closure cosmetics boxes. Under manual methods, a team of five workers might place magnets at a combined rate of roughly 25 pieces per minute with a reject rate around 10%. After factoring in labor, adhesive waste, and rework, the effective cost per unit is high.
With the Ky-J-500B, one operator achieves the same 25-30 pcs/min at a reject rate below 0.5%. Labor cost drops by approximately 80%, material waste falls dramatically, and output quality becomes fully repeatable. Most manufacturers report a payback period of 4-8 months.
Key Considerations Before Purchasing
- Magnet size and shape – Confirm your closure design uses round magnets within the 8-20 mm range, or inquire about custom tooling.
- Substrate weight and surface – The pneumatic press system works across a wide range of coated and uncoated boards; supply samples for testing if in doubt.
- Air supply – Ensure your facility can deliver clean, dry compressed air at 0.6 Mpa or above at the machine’s consumption rate.
- Voltage – The standard unit ships at 220V; 110V and 380V options are available on request.
- Floor space – The compact 1020 x 620 mm footprint fits into most finishing departments without layout changes.
After-Sales Support and Long-Term Partnership
Kylin Machinery maintains a full spare-parts inventory with global express shipping. Remote diagnostics via video call resolve the majority of technical queries within hours. For customers operating multiple units, preventive maintenance programs are available to maximize uptime and extend equipment life.
Bottom line: If your production involves magnetic closures and you’re still placing magnets by hand, the Ky-J-500B represents the single highest-ROI equipment investment you can make in your finishing department this year. Request a quote or schedule a live video demonstration to see the machine run with your actual substrates.
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ADDITIONAL SERVICES
Customers Meeting&Machines Training
Meeting in India
Meeting in Dubai
Trip to TurkeyTo help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.
- How to set up your machine and optimize performance levels for your process.
- Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
- How to optimize performance levels to maintain consistent quality and minimize waste
- The latest legislation and how to keep the machine safe.
We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,
Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.
If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.
If you 're still not satisfied we will refund the money paid.
Help from technician is only a phone call away.
We offer free over the phone tech support to help you troubleshoot any issue you may be having.
If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.
Our experienced factory technicians are eager for you to get the most from your Kylin Machine.
We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.
This will help guarantee that your machines will work well for as long as possible.
Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments
10,000 customers in 30 countries using KYLIN MACHINES, meet our customers















What Client’s Say
Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.26 Mar 2023
The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you
Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!Mit den besten Grüßen,
28 April 2023
We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED
We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.
EVER OLIVIA ENTERPRISE CO.,LTD
We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks
Good Morning JacobBusiness is going well!Your box corner taper has been running like a champion saving us time and money!!As we continue to grow we will definitely keep in touch and see if we can continue to our relationship with Kylin MachinesAll the best!!Jason




