Glue Viscosity Control System

Glue Viscosity Control System
- Glue becomes too thick or too thin during long working shifts.
- Operators manually add water based on guesswork and experience.
- Inconsistent glue quality causes weak adhesion and messy application.
- Material waste increases due to unstable coating performance.
- Production efficiency drops from repeated adjustments and stoppages.
- Real-time sensing keeps glue concentration stable automatically.
- Sensor-driven water addition removes manual correction errors.
- Uniform viscosity supports clean gluing and stronger final bonding.
- Less glue waste improves cost control and process consistency.
- Touchscreen PLC control makes operation simple for daily production teams.
Glue Viscosity Control System
Automatic Real-Time Monitoring
The system continuously tracks glue viscosity and reacts immediately to process changes, keeping production stable without constant manual supervision.
Sensor-Driven Water Addition
Automatic water dosing prevents over-dilution and under-correction, helping maintain the right glue concentration at every stage of operation.
Smart Touchscreen PLC Interface
The clear control interface improves usability, reduces training time, and allows operators to manage settings quickly and accurately.
Universal Machine Compatibility
Designed to work with all jelly glue machines, the KY-B660 helps factories modernize glue management without replacing their main equipment.
Compact Industrial Footprint
With dimensions of 1100 x 650 x 1050 mm, the machine fits easily into packaging and binding workshops with limited floor space.
Energy-Efficient Operation
At only 50 W power consumption, the system supports continuous daily production while keeping operating costs low.
Glue Viscosity Control System
| Model | KY-B660 |
|---|---|
| Paper Width Range | 80 – 700 mm |
| Gluing Speed | 2 – 30 m/min |
| Power Consumption | 50 W |
| Operating Voltage | 220 V / 50-60 Hz |
| Machine Dimensions (L x W x H) | 1100 x 650 x 1050 mm |
| Control Interface | Smart Touchscreen (PLC) |
| Viscosity Control | Automatic, Real-Time |
| Water Addition | Automatic, Sensor-Driven |
| Compatibility | All Jelly Glue Machines |
Glue Viscosity Control System
Glue Viscosity Control System
The main purpose is to keep jelly glue at a stable working viscosity during production. It monitors glue condition in real time and automatically adds water when needed, helping improve bonding quality and reduce waste.
Yes. The KY-B660 is designed to be compatible with all jelly glue machines, making it a practical upgrade for manufacturers who want better glue consistency without replacing their current equipment.
Automatic sensor-driven water addition prevents manual over-adjustment. This helps maintain the correct glue concentration, resulting in cleaner application, more stable bonding strength, and fewer defective products.
Yes. The smart touchscreen PLC interface is designed for simple daily operation, fast parameter viewing, and straightforward process control, which can reduce training time for factory staff.
This system is especially useful in rigid box manufacturing, premium packaging, bookbinding, carton production, and any industrial process that depends on stable jelly glue performance.
Glue Viscosity Control System
Why glue viscosity control matters: In rigid box manufacturing and bookbinding, glue condition changes continuously as temperature, working time, and evaporation affect concentration. When viscosity drifts outside the ideal range, manufacturers often face inconsistent adhesive spread, unstable bonding, dirty surfaces, and increased material loss. For factories producing premium packaging, even small variations can create visible quality defects and reduce customer satisfaction.
Why manual adjustment is risky: Many operators still rely on visual inspection or experience to decide when to add water. While this method may work temporarily, it is hard to maintain repeatable standards across multiple shifts, operators, and production batches. Manual correction also slows down production and increases the chance of over-thinning the glue, which can directly affect bonding strength.
How the KY-B660 solves the problem: The KY-B660 Glue Viscosity Control System automates the correction process. It continuously monitors glue condition and performs sensor-driven water addition in real time. This improves process stability, reduces human error, and helps factories achieve cleaner gluing results with less waste. The PLC touchscreen interface also makes monitoring more transparent for supervisors and operators.
Why B2B buyers choose automated glue management: For importers and factory owners, the value is not only in better glue quality. It is also in improved production consistency, easier staff management, lower adhesive waste, and a more professional end-product appearance. Because the system is compatible with all jelly glue machines, it offers a lower-risk upgrade path for businesses seeking efficiency without rebuilding their production line.
Ideal applications: This machine is well suited for rigid box plants, luxury gift box manufacturers, carton makers, case makers, and bookbinding operations that require dependable jelly glue performance every day. For companies serving export markets and premium packaging brands, viscosity stability can become a direct advantage in both production quality and customer retention.
Stable glue creates stable production. When viscosity stays under control, quality defects, waste, and operator guesswork all drop at the same time.
- Supports consistent bonding performance during long production runs.
- Reduces manual intervention and operator-dependent variation.
- Improves adhesive utilization and lowers material waste.
- Fits factories seeking an easy automation upgrade for jelly glue lines.
- Helps maintain quality standards for premium packaging products.
Glue Viscosity Control System
Suitable for packaging manufacturers, bookbinding factories, and industrial buyers looking for a smart glue consistency upgrade with compact size, low power use, and universal integration.
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ADDITIONAL SERVICES
Customers Meeting&Machines Training
Meeting in India
Meeting in Dubai
Trip to TurkeyTo help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.
- How to set up your machine and optimize performance levels for your process.
- Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
- How to optimize performance levels to maintain consistent quality and minimize waste
- The latest legislation and how to keep the machine safe.
We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,
Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.
If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.
If you 're still not satisfied we will refund the money paid.
Help from technician is only a phone call away.
We offer free over the phone tech support to help you troubleshoot any issue you may be having.
If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.
Our experienced factory technicians are eager for you to get the most from your Kylin Machine.
We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.
This will help guarantee that your machines will work well for as long as possible.
Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments
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What Client’s Say
Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.26 Mar 2023
The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you
Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!Mit den besten Grüßen,
28 April 2023
We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED
We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.
EVER OLIVIA ENTERPRISE CO.,LTD
We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks
Good Morning JacobBusiness is going well!Your box corner taper has been running like a champion saving us time and money!!As we continue to grow we will definitely keep in touch and see if we can continue to our relationship with Kylin MachinesAll the best!!Jason




