Rigid Box Machine KY-550C | Semi-Auto Forming Machine


machine Description

    Semi-Automatic Rigid Box Machine KY-550C

    The KY-550C is Kylin Machinery’s best-selling semi-automatic rigid box maker. Designed for manufacturers producing luxury gift boxes, jewelry boxes, cosmetics packaging, and premium retail boxes. Delivers faster changeover and stronger forming pressure.

    18-24 Boxes / Minute
    550mm Max Box Width
    10 Min Changeover Time
    KY-550C Semi-Automatic Rigid Box Forming Machine
    🛡️ 3 Year Warranty
    🏭 Factory Direct Price
    🥇 Best-Selling Model
    📞 Lifetime Support

    Key Features and Advantages

    ⏱️

    Smart Size Setting

    Digital size-setting system allows operators to switch between different box dimensions in under 10 minutes. Job parameters are stored in the PLC memory for repeat orders.

    🖌️

    Brush Roller Glue Distribution

    Precision brush roller system ensures even adhesive distribution across all four sides, eliminating common problems like bubbling or wrinkling of the wrapping paper.

    ⚙️

    Pneumatic Flap Bending

    Pneumatically controlled flap bending arms fold each side of the box with consistent, calibrated pressure, ensuring a bubble-free adhesion and clean edges.

    📱

    PLC Touch Panel Control

    Color touch-screen PLC panel allows operators to set box dimensions, forming pressure, and cycle speed. Reduces setup time for repeat jobs to under 2 minutes.

    📐

    Compact Footprint

    At just 1000 x 1340 x 2100 mm, the KY-550C fits into small factory spaces. Ideal for startups and small packaging companies adding rigid box capability.

    Low Power Consumption

    Consumes only 1.2 kW and runs on single-phase 220V power. Does not require special electrical infrastructure, significantly reducing operational and installation costs.

    Technical Specifications

    ParameterKY-550C Specification
    ModelKY-550C
    Machine TypeSemi-Automatic Rigid Box Forming Machine
    Max Box Size550 x 400 x 120 mm
    Min Box Size40 x 40 x 10 mm
    Working Speed18-24 pcs/min
    Power Supply220V / Single Phase
    Power Consumption1.2 kW
    Machine Dimensions1000 x 1340 x 2100 mm
    Machine Weight750 kg
    Control SystemPLC Touch Panel with Job Memory
    Forming MethodPneumatic Flap Bending + Brush Roller
    Changeover TimeUnder 10 minutes
    Warranty3 Years

    Watch the KY-550C in Action

    How the KY-550C Rigid Box Forming Process Works

    1

    Preparation

    Prepare a flat rigid box assembly: V-grooved chipboard core with wrapping paper pre-glued on top.

    2

    Loading

    Place the flat assembly onto the forming platform and align against the positioning guides.

    3

    Forming

    Pneumatic arms fold all four sides simultaneously, pressing wrapping paper against chipboard walls.

    4

    Brush Rolling

    Brush roller smooths adhesive bond across all surfaces, eliminating air pockets.

    5

    Ejection

    Finished rigid box is ejected from the forming station, ready for quality inspection.

    Entire cycle: 2.5 – 3.3 seconds per box = 18 to 24 boxes per minute

    What Types of Boxes Can the KY-550C Make?

    Box TypeTypical DimensionsIndustry
    Phone / Electronics Box160 x 80 x 50 mmConsumer Electronics
    Jewelry Box80 x 80 x 40 mmJewelry & Watches
    Cosmetics Box200 x 150 x 60 mmBeauty & Skincare
    Tea / Coffee Box250 x 150 x 100 mmFood & Beverage
    Shoe Box350 x 250 x 120 mmFootwear & Fashion
    Gift / Wine Box350 x 120 x 120 mmLuxury Gifts & Wine
    Sweet / Chocolate Box200 x 200 x 50 mmConfectionery
    Moon Cake Box300 x 300 x 80 mmSeasonal / Festival

    KY-550C vs. Fully Automatic Rigid Box Machine

    FactorKY-550C (Semi-Auto)Fully Automatic Line
    Speed18-24 pcs/min25-40 pcs/min
    InvestmentLow (under USD 15,000)High (USD 80,000-200,000+)
    Floor Space~1.5 m230-80 m2
    Operators Needed1 person1-2 persons
    Changeover TimeUnder 10 minutes30-60 minutes
    Best ForSmall-medium volume, multi-SKUHigh-volume, single-SKU runs
    Power Requirement220V single phase, 1.2 kW380V three phase, 15-30 kW

    Bottom line: If your daily output is under 10,000 boxes and you handle multiple box sizes per day, the KY-550C is the smarter investment. For single-product factories running 15,000+ boxes per day, consider our Fully Automatic Case Maker.

    What Clients Say About Kylin Machines

    “Your box corner taper has been running like a champion saving us time and money!! As we continue to grow we will definitely keep in touch.”

    — Jason Hopkins, Print & Marketing — Ampersand

    “The machine is working now fine, beautiful… thank you so much and maybe if we need other kind of box making machines I will contact you.”

    — Nadine Kodsy, CEO — Bassil Bookbinding

    “Until now everything is perfect! Mit den besten Grüßen.”

    — Armin Akbarzadeh, CEO — X-PRESS Grafik & Druck GmbH

    Frequently Asked Questions

    What is a rigid box forming machine?
    A rigid box forming machine automatically folds and presses the four sides of a rigid box lid or base — turning a flat, glued chipboard-and-paper assembly into a finished luxury box. The KY-550C uses pneumatic forming arms and a brush roller system to produce consistent boxes at 18-24 pieces per minute.
    What box sizes can the KY-550C handle?
    The KY-550C handles box sizes from 40 x 40 x 10 mm (minimum) to 550 x 400 x 120 mm (maximum). Size changeover is managed via the PLC touch panel and can be completed in under 10 minutes.
    How fast is the KY-550C?
    The KY-550C produces 18 to 24 boxes per minute, equivalent to approximately 1,080 to 1,440 boxes per hour. Actual speed depends on box size — smaller boxes run faster than larger ones.
    What materials does the KY-550C work with?
    The KY-550C works with grey chipboard, white cardboard, and specialty board materials. It handles standard wrapping papers including coated art paper, kraft paper, textured paper, and specialty printed sheets used in luxury packaging.
    How many operators does the KY-550C need?
    Only one operator is needed. The operator places the pre-glued flat assembly onto the forming platform; the machine handles forming, pressing, and ejection automatically.
    Does the KY-550C require special power supply?
    No. The KY-550C runs on standard single-phase 220V power and consumes only 1.2 kW. No three-phase electrical infrastructure is needed, making installation simple and cost-effective.
    What is the difference between KY-550C and KY-VP-850?
    The KY-550C is a semi-automatic rigid box forming machine ideal for small-to-medium volume production with multiple box sizes. The KY-VP-850 is a fully automatic case maker with AI visual positioning and robotic arm technology, designed for high-volume production at 900-1,200 pieces per hour.

    Ready to Upgrade Your Box Production?

    Get the KY-550C working in your factory. Contact us today for a personalized quote.

    📞 Phone: +86-13809820550 📧 Email: sales@kylinmachines.com 💬 WhatsApp: +86-13809820550

    Choosing the Right Semi-Automatic Rigid Box Machine for Luxury Packaging

    In the highly competitive luxury packaging sector, efficiency and quality control are paramount. Packaging factories catering to high-end brands require equipment that offers both precision and flexibility. The KY-550C Semi-Automatic Rigid Box Machine represents the optimal balance between investment and performance, allowing manufacturers to produce flawless rigid boxes at speeds of 18-24 pieces per minute.

    Unlike fully automatic lines that require significant capital and floor space, the KY-550C provides a robust solution for factories managing multiple SKUs and frequent job changeovers. With its smart PLC touch panel, operators can execute a complete size changeover in under 10 minutes. The integration of pneumatic flap bending and a brush roller glue distribution system ensures that every luxury gift box, jewelry box, and electronics package meets the strict quality standards demanded by premium global brands.

    For manufacturers looking to expand their rigid box production capacity without the complexities of fully automated systems, the KY-550C is widely regarded as the best-in-class semi-automatic option. However, if your production demands exceed 15,000 boxes daily, we recommend exploring our Fully Automatic Case Maker (KY-VP-850) or our specialized Assembly Glue Machines for an end-to-end automated workflow.

    Scale your production efficiently today

    Minimize changeover time and maximize ROI with the KY-550C. Contact our technical team for factory-direct pricing →

    Customers said

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    ADDITIONAL SERVICES

    Customers Meeting&Machines Training

    Meeting in India
    Meeting in Dubai
    Trip to Turkey
    Training in London

    To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

    • How to set up your machine and optimize performance levels for your process.
    • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
    • How to optimize performance levels to maintain consistent quality and minimize waste
    • The latest legislation and how to keep the machine safe.

    We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

    Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

    If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

    If you 're still not satisfied we will refund the money paid.

    Help from technician is only a phone call away.

    We offer free over the phone tech support to help you troubleshoot any issue you may be having.

    If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

    Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

    We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

    This will help guarantee that your machines will work well for as long as possible.

    Initially one of our experienced operators will try and help you resolve the problem over the telephone.
    If that is not successful then we would send a field engineer out to site.
    Our engineers carry the most common spare parts so that most problems can be repaired on site.
    In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
    or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


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