Semi-Automatic Rigid Box Forming Machine KY-550C


machine Description
    BEST-SELLING MODEL

    Semi-Automatic Rigid Box Machine KY-550C

    Kylin Machinery’s best-selling semi-automatic rigid box former. Built for luxury gift boxes, jewelry, cosmetics and premium retail packaging — with fast changeover and consistent forming pressure.

    18–24 Boxes / Min
    550mm Max Width
    <10 Min Changeover
    1.2 kW Power Draw
    KY-550C Semi-Automatic Rigid Box Forming Machine by Kylin Machines
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    3-Year Warranty
    Full parts & labour
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    Factory Direct Price
    No middlemen
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    Best-Selling Model
    156+ installations
    📞
    Lifetime Support
    Remote + on-site

    Why Packaging Factories Choose the KY-550C

    ✘ Common Pain Points

    Slow changeover — losing hours switching between box sizes
    Inconsistent corner quality — wrinkled paper, air bubbles
    High capital outlay for fully automated lines
    Complex 3-phase power requirements limiting installation sites
    Multiple operators required, inflating labour costs

    ✔ KY-550C Solutions

    PLC-stored job memory: full changeover in under 10 minutes
    Calibrated pneumatic arms + brush roller = bubble-free, clean edges
    Entry investment under USD 15,000 — fastest ROI in class
    Standard 220V single-phase — install anywhere, no infrastructure upgrades
    1-operator production at 18–24 boxes per minute, all day

    Key Features & Engineering Advantages

    Smart PLC Size Setting

    Digital size-setting via colour touch panel. Job parameters stored in PLC memory for instant recall on repeat orders — reducing repeat-job setup to under 2 minutes.

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    Brush Roller Glue Distribution

    Precision brush roller ensures perfectly even adhesive coverage across all four sides, eliminating bubbling and wrinkle defects in wrapping paper.

    Pneumatic Flap Bending

    Pneumatically controlled forming arms deliver consistent, calibrated pressure on every cycle — producing clean, sharp corners and bubble-free adhesion at full speed.

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    Colour Touch Panel Control

    Intuitive PLC HMI lets one operator control box dimensions, forming pressure, and cycle speed. Fault diagnostics displayed in real-time reduce downtime.

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    Compact 1.5 m² Footprint

    At 1000 × 1340 × 2100 mm, the KY-550C fits in tight factory cells — ideal for startups and established plants adding rigid box capability without major floor re-layout.

    1.2 kW Low Power Draw

    Single-phase 220V supply — zero three-phase infrastructure needed. Dramatically reduces installation cost and enables deployment in virtually any facility worldwide.

    Technical Specifications

    ParameterKY-550C Specification
    ModelKY-550C
    Machine TypeSemi-Automatic Rigid Box Forming Machine
    Max Box Size550 × 400 × 120 mm
    Min Box Size40 × 40 × 10 mm
    Working Speed18–24 pcs/min (1,080–1,440 pcs/hr)
    Power Supply220 V / Single Phase
    Power Consumption1.2 kW
    Machine Dimensions (L×W×H)1000 × 1340 × 2100 mm
    Machine Weight750 kg
    Control SystemPLC Touch Panel with Job Memory
    Forming MethodPneumatic Flap Bending + Brush Roller
    Changeover TimeUnder 10 minutes
    Operators Required1
    Warranty3 Years

    Watch the KY-550C in Action

    How the KY-550C Forming Process Works

    1

    Preparation

    Prepare flat rigid box assembly: V-grooved chipboard core with wrapping paper pre-glued on top.

    2

    Loading

    Place flat assembly onto the forming platform and align against precision positioning guides.

    3

    Forming

    Pneumatic arms fold all four sides simultaneously, pressing wrapping paper against chipboard walls.

    4

    Brush Rolling

    Brush roller smooths adhesive bond across all surfaces, eliminating air pockets and imperfections.

    5

    Ejection

    Finished rigid box is ejected from the forming station, ready for quality inspection and stacking.

    ⚡ Full cycle: 2.5 – 3.3 seconds per box = 18 to 24 boxes per minute

    Box Types Compatible with the KY-550C

    Box TypeTypical DimensionsIndustry
    Phone / Electronics Box160 × 80 × 50 mmConsumer Electronics
    Jewelry Box80 × 80 × 40 mmJewelry & Watches
    Cosmetics Box200 × 150 × 60 mmBeauty & Skincare
    Tea / Coffee Box250 × 150 × 100 mmFood & Beverage
    Shoe Box350 × 250 × 120 mmFootwear & Fashion
    Gift / Wine Box350 × 120 × 120 mmLuxury Gifts & Wine
    Sweet / Chocolate Box200 × 200 × 50 mmConfectionery
    Moon Cake Box300 × 300 × 80 mmSeasonal / Festival

    KY-550C vs. Fully Automatic Rigid Box Line

    FactorKY-550C (Semi-Auto)Fully Automatic Line
    Speed18–24 pcs/min25–40 pcs/min
    Capital Investment< USD 15,000USD 80,000–200,000+
    Floor Space~1.5 m²30–80 m²
    Operators Needed1 person1–2 persons
    Changeover Time< 10 minutes30–60 minutes
    Best ForSmall–medium volume, multi-SKUHigh-volume, single-SKU runs
    Power Requirement220V single phase / 1.2 kW380V three phase / 15–30 kW

    Bottom line: Under 10,000 boxes/day with multiple SKUs → KY-550C is the smarter investment. Over 15,000 boxes/day in single-product runs → explore the Fully Automatic KY-VP-850 →

    What Clients Say About Kylin Machines

    ★★★★★
    “Your box corner taper has been running like a champion saving us time and money!! As we continue to grow we will definitely keep in touch.”
    Jason Hopkins
    Ampersand — Print & Marketing
    ★★★★★
    “The machine is working now fine, beautiful… thank you so much and maybe if we need other kind of box making machines I will contact you.”
    Nadine Kodsy
    Bassil Bookbinding — CEO
    ★★★★★
    “Until now everything is perfect! Mit den besten Grüßen.”
    Armin Akbarzadeh
    X-PRESS Grafik & Druck GmbH — CEO

    Frequently Asked Questions

    A rigid box forming machine automatically folds and presses the four sides of a rigid box lid or base — turning a flat, glued chipboard-and-paper assembly into a finished luxury box. The KY-550C uses pneumatic forming arms and a brush roller system to produce consistent boxes at 18–24 pieces per minute.
    The KY-550C handles box sizes from 40 × 40 × 10 mm (minimum) to 550 × 400 × 120 mm (maximum). Size changeover is managed via the PLC touch panel and can be completed in under 10 minutes.
    The KY-550C produces 18 to 24 boxes per minute, equivalent to approximately 1,080 to 1,440 boxes per hour. Actual speed depends on box size — smaller boxes run faster than larger ones.
    The KY-550C works with grey chipboard, white cardboard, and specialty board materials. It handles wrapping papers including coated art paper, kraft paper, textured paper, and specialty printed sheets used in luxury packaging.
    Only one operator is needed. The operator places the pre-glued flat assembly onto the forming platform; the machine handles forming, pressing, and ejection automatically.
    No. The KY-550C runs on standard single-phase 220V power and consumes only 1.2 kW. No three-phase electrical infrastructure is needed, making installation simple and cost-effective globally.
    The KY-550C is a semi-automatic rigid box forming machine ideal for small-to-medium volume production with multiple box sizes. The KY-VP-850 is a fully automatic case maker with AI visual positioning and robotic arm technology, designed for high-volume production at 900–1,200 pieces per hour.

    Choosing the Right Semi-Automatic Rigid Box Machine for Luxury Packaging

    “In the luxury packaging sector, the machine you choose defines the quality ceiling of your output. The KY-550C was engineered to remove that ceiling entirely for small and medium manufacturers.”

    In the highly competitive luxury packaging sector, efficiency and quality control are paramount. Packaging factories catering to high-end brands require equipment that offers both precision and flexibility. The KY-550C Semi-Automatic Rigid Box Machine represents the optimal balance between investment and performance, allowing manufacturers to produce flawless rigid boxes at speeds of 18–24 pieces per minute.

    Unlike fully automatic lines that demand significant capital expenditure and floor space, the KY-550C provides a robust, production-ready solution for factories managing multiple SKUs and frequent job changeovers. With its smart PLC touch panel, operators execute complete size changeovers in under 10 minutes. The integration of pneumatic flap bending and a brush roller glue distribution system ensures that every luxury gift box, jewelry box, and electronics package meets the strict quality standards demanded by premium global brands.

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    Multi-Industry Ready
    Jewelry, cosmetics, electronics, food, footwear — one machine, unlimited SKUs.
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    Fastest ROI in Class
    Sub-USD 15,000 entry point with single-phase power means payback within months, not years.
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    Global Installations
    Operating in 40+ countries across Europe, the Americas, Middle East, and Southeast Asia.

    For manufacturers looking to expand their rigid box production capacity without the complexities of fully automated systems, the KY-550C is widely regarded as the best-in-class semi-automatic option. If your production demands exceed 15,000 boxes daily, we recommend exploring our Fully Automatic Case Maker (KY-VP-850) or our specialised Assembly Glue Machines for an end-to-end automated workflow.

    Scale your production efficiently today

    Minimise changeover time and maximise ROI with the KY-550C.

    🔥 Contact Our Technical Team for Factory-Direct Pricing →

    Ready to Upgrade Your Box Production?

    Get the KY-550C working in your factory. Contact our technical team for a personalised quote — factory direct, no middlemen.

    📞 +86-138-0982-0550 📧 sales@kylinmachines.com 🌐 kylinmachines.com

    Customers said

    Customers visitation

    ADDITIONAL SERVICES

    Customers Meeting&Machines Training

    Meeting in India
    Meeting in Dubai
    Trip to Turkey
    Training in London

    To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

    • How to set up your machine and optimize performance levels for your process.
    • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
    • How to optimize performance levels to maintain consistent quality and minimize waste
    • The latest legislation and how to keep the machine safe.

    We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

    Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

    If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

    If you 're still not satisfied we will refund the money paid.

    Help from technician is only a phone call away.

    We offer free over the phone tech support to help you troubleshoot any issue you may be having.

    If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

    Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

    We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

    This will help guarantee that your machines will work well for as long as possible.

    Initially one of our experienced operators will try and help you resolve the problem over the telephone.
    If that is not successful then we would send a field engineer out to site.
    Our engineers carry the most common spare parts so that most problems can be repaired on site.
    In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
    or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


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