KY-VP-850 Automatic Case Maker
World’s first dual-layer automatic case maker with triple servo drive and visual positioning. Produces hardcover book cases, rigid box covers, and luxury packaging at 1,200 pcs/hr with ±0.1mm precision.
Why Upgrade to Automated Case Making?
Manual case making cannot keep pace with modern production demands. See how automation transforms your output quality and speed.
⚠️ Manual Case Making Problems
- Slow production: Manual workers produce only 150-300 cases per hour with fatigue-related quality decline
- Inconsistent wrapping: Uneven paper alignment and corner folds result in 5-8% reject rates
- High labor dependency: Requires 5-8 skilled workers per production line
- Material waste: Imprecise cutting and alignment wastes 10-15% of wrapping material
- Limited versatility: Switching between case sizes requires hours of manual reconfiguration
- Quality bottleneck: Customer complaints from inconsistent corner finishing and edge alignment
✅ KY-VP-850 Automated Solution
- 1,200 cases/hr: 4-8x faster than manual methods with zero fatigue degradation
- Visual alignment system: Camera-guided positioning ensures perfect paper-to-board registration every time
- 1-operator workflow: One person manages the entire machine, cutting labor costs by 80%
- Under 2% waste: Servo-controlled feeding and cutting minimizes material scrap
- 5-minute changeover: Digital presets and tool-less adjustments for rapid job switching
- Dual-layer capability: World’s first case maker supporting two-material wrapping in a single pass
Key Industrial Features
Engineered for demanding production environments with triple servo precision and intelligent automation.
Triple Servo Drive
Three independent servo motors control paper feeding, board positioning, and wrapping operations for independent axis precision and smoother motion.
Visual Positioning System
High-speed industrial camera detects board edges and paper alignment in real time, auto-correcting positioning to maintain ±0.1mm accuracy.
Dual-Layer Wrapping
World’s first case maker supporting two different wrapping materials in a single pass — ideal for two-tone luxury packaging and cloth-spine book covers.
Intelligent HMI Panel
Full-color industrial touchscreen for recipe management, glue volume control, speed adjustment, and real-time diagnostics with error logging.
Heavy-Duty Steel Chassis
1,200kg vibration-damped frame ensures rock-solid mechanical stability and alignment during continuous 24/7 operation.
Global Componentry
Built with Schneider, Omron, and SMC components for worldwide serviceability, long-term reliability, and easy spare parts sourcing.
Detailed Technical Specifications
Complete specifications for the KY-VP-850 automatic case maker.
| Model | KY-VP-850 |
|---|---|
| Maximum Case Size | 450 × 850 mm |
| Production Speed | Up to 1,200 pcs/hr |
| Positioning Accuracy | ±0.1 mm |
| Board Thickness | 1 – 4 mm (greyboard/chipboard) |
| Power Consumption | 12 KW |
| Voltage | 380V, 3-Phase |
| Machine Weight | 1,200 kg |
| Drive System | Triple Servo (3-axis independent) |
| Alignment System | Visual Positioning (CCD camera) |
| Wrapping Materials | Art paper, cloth, PVC, leather, laminate |
| Special Feature | Dual-layer wrapping support |
| Operators Required | 1 person |
| Warranty | 36 months (full parts & labor) |
Video Demonstration
Watch the world’s first dual-layer automatic case maker in action — the KY-VP-850 with triple servo drive.
How It Works
Four automated steps from raw materials to finished hardcover cases.
Board Feeding
Servo-driven feeder picks and positions greyboard panels with CCD camera verification for perfect edge alignment.
Glue Application
Precision roller system applies even adhesive coating to wrapping paper. Glue volume is adjustable via HMI for different materials.
Wrapping & Folding
Paper wraps around board with servo-controlled corner folding. Dual-layer mode wraps two materials in a single pass.
Pressing & Output
Hydraulic press ensures permanent bonding. Finished cases stack automatically, ready for downstream assembly.
Application Scenarios
The KY-VP-850 serves diverse packaging and publishing industries worldwide.
Hardcover Book Covers
Premium book publishing with cloth, leather, or art paper covers for novels, bibles, yearbooks, and coffee table books.
Luxury Gift Box Covers
High-end rigid box lid production for cosmetics, perfume, electronics, and premium gift packaging.
Photo Album Cases
Professional photo album and wedding album cover production with leather or fabric wrapping.
Notebooks & Journals
Premium notebook and planner cover manufacturing with branded art paper or specialty materials.
Corporate Packaging
Branded corporate gift packaging, product launch boxes, and VIP membership kits with dual-material finishes.
Jewelry & Watch Boxes
Precision-wrapped covers for jewelry boxes, watch cases, and luxury accessories packaging.
Production Method Comparison
See how the KY-VP-850 compares to manual case making and standard automated systems.
| Feature | KY-VP-850 (Triple Servo) | Standard Auto Case Maker | Manual Case Making |
|---|---|---|---|
| Speed | 1,200 pcs/hr | 600-800 pcs/hr | 150-300 pcs/hr |
| Alignment Accuracy | ±0.1mm (CCD vision) | ±0.3-0.5mm | ±1-3mm |
| Dual-Layer Wrapping | Yes (world’s first) | No | No |
| Operators Required | 1 person | 1-2 persons | 5-8 persons |
| Changeover Time | <5 minutes | 15-30 minutes | 1-2 hours |
| Material Waste | <2% | 3-5% | 10-15% |
| Max Case Size | 450×850mm | 400-600mm | Unlimited |
| Reject Rate | <0.5% | 1-3% | 5-8% |
| Best For | High-volume premium | Medium volume | Prototypes only |
What Our Customers Say
Trusted by bookbinders, luxury packaging manufacturers, and box makers worldwide.
“The machine is working now fine, beautiful… thank you so much and maybe if we need other kind of box making machines I will contact you.”
“Your box corner taper has been running like a champion saving us time and money!! As we continue to grow we will definitely keep in touch.”
“We have purchased case maker Ky-450 last year, right now the machine is running very stable, we are going to order one more machine from Kylin.”
Frequently Asked Questions
Everything you need to know about the KY-VP-850 automatic case maker.
The KY-VP-850 produces cases up to 450mm x 850mm, covering everything from small jewelry box covers to large book covers and photo album cases. The minimum size is approximately 120mm x 150mm.
The KY-VP-850 produces up to 1,200 cases per hour with consistent quality. Actual throughput depends on case size and material — larger cases run slightly slower while smaller cases can exceed the rated speed.
The machine handles greyboard and chipboard from 1mm to 4mm thickness. This covers the full range from lightweight book covers to heavy-duty rigid box lids and luxury packaging cases.
The triple servo system uses three independent servo motors for paper feeding, board positioning, and wrapping operations. This provides independent precision control of each axis, resulting in tighter tolerances (±0.1mm), smoother acceleration, and lower maintenance compared to belt-driven or single-motor designs.
Yes, the KY-VP-850 is the world’s first case maker supporting dual-layer construction, where two different materials can be wrapped in a single pass. This is ideal for two-tone luxury packaging, hardcover books with cloth spines and paper sides, and premium gift boxes.
The machine works with art paper, specialty paper, cloth, PVC, leather, and laminated materials. The adjustable pressure and glue application system accommodates different material thicknesses and surface textures.
Kylin provides a full 36-month factory warranty covering all mechanical, electrical, and servo components. After-sales support includes free remote troubleshooting via video call, spare parts shipping within 48 hours, software updates, and optional on-site engineer visits worldwide.
Most manufacturers achieve full ROI within 6-10 months through labor savings of up to 80%, reduced material waste, and dramatically increased throughput. The machine replaces 5-8 manual case making workers while producing higher quality output.
Ready to Transform Your Case Making Production?
Our packaging engineers are ready to help you configure the right KY-VP-850 setup for your production needs.
Related Machines
Complete your hardcover and rigid box production line with these complementary machines.
KY-600 Fully Auto Rigid Box Machine
KY-475 Book Cover Making Machine
KY-464 Auto Die Cutting & Stamping
KY-K8288 Auto Box Assembly Machine
The Complete Guide to Automatic Case Makers for Modern Packaging & Publishing
Case making — the process of wrapping printed or decorative paper around greyboard panels to create hardcover book covers, rigid box lids, and luxury packaging enclosures — has been a cornerstone of the printing and packaging industry for centuries. While the fundamental process remains the same, the technology behind it has undergone a revolutionary transformation. Today’s automatic case makers like the KY-VP-850 deliver production speeds and quality levels that were unimaginable even a decade ago.
Why Triple Servo Technology Changes Everything
Traditional case makers rely on mechanical cam systems or single-motor belt drives to coordinate paper feeding, board positioning, and wrapping operations. These systems inherently compromise on speed or accuracy because all axes share a single power source. The KY-VP-850’s triple servo architecture eliminates this limitation by assigning a dedicated servo motor to each critical axis. The result is independent acceleration profiles, real-time position correction, and the ability to handle different material combinations without mechanical retooling. Combined with the CCD visual positioning system that continuously monitors board-to-paper alignment at sub-millimeter resolution, the KY-VP-850 achieves ±0.1mm precision at full production speed — a feat that single-servo and cam-driven machines simply cannot match.
Dual-Layer Wrapping: A World-First Innovation
Perhaps the most groundbreaking feature of the KY-VP-850 is its dual-layer wrapping capability. For the first time, a single case making machine can wrap two different materials in one continuous operation — for example, a cloth spine combined with printed paper sides for a premium hardcover book, or a leather center panel with fabric borders for a luxury gift box. Previously, this required either manual assembly or two separate machine passes, doubling production time and increasing the risk of misalignment. The KY-VP-850’s dual-layer system handles both materials simultaneously with the same ±0.1mm precision, opening up entirely new product categories for packaging manufacturers. For businesses looking to differentiate their products in competitive markets, this capability alone can justify the investment in a KY-VP-850 over conventional case makers. Contact Kylin Machines today for a live demonstration and custom configuration consultation.
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ADDITIONAL SERVICES
Customers Meeting&Machines Training
Meeting in India
Meeting in Dubai
Trip to Turkey
To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.
- How to set up your machine and optimize performance levels for your process.
- Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
- How to optimize performance levels to maintain consistent quality and minimize waste
- The latest legislation and how to keep the machine safe.
We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,
Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.
If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.
If you 're still not satisfied we will refund the money paid.
Help from technician is only a phone call away.
We offer free over the phone tech support to help you troubleshoot any issue you may be having.
If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.
Our experienced factory technicians are eager for you to get the most from your Kylin Machine.
We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.
This will help guarantee that your machines will work well for as long as possible.
Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments
10,000 customers in 30 countries using KYLIN MACHINES, meet our customers
What Client’s Say
Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.26 Mar 2023
Boris BoguslavskiyCEO - Taropack
The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you
Nadine KodsyCEO - bassil bookbinding
Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!Mit den besten Grüßen,
28 April 2023
Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH
We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED
John SmithCEO & Founder - SAP print
We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.
EVER OLIVIA ENTERPRISE CO.,LTD
ALBERTO RINALDICEO & Founder - MEM company
We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks
VIKAS TAWARCEO & Founder - Impack company
Good Morning JacobBusiness is going well!Your box corner taper has been running like a champion saving us time and money!!As we continue to grow we will definitely keep in touch and see if we can continue to our relationship with Kylin MachinesAll the best!!Jason
Jason HopkinsPrint & marketing execution experts - Ampersand
