KY-380 Hard Cover Making Machine


machine Description
    KY-380 Automatic Hard Cover Making Machine

    KY-380 Automatic Hard Cover Making Machine

    Precision meets efficiency. The industrial standard for automatic case making, providing ±0.05mm accuracy for high-end bookbinding and luxury packaging.

    ±0.05mm Precision
    PLC Control
    220kg Compact Build
    ✓ 3-Year Warranty
    ✓ CE Certified
    ✓ Global Shipping
    ✓ Lifetime Support

    Why Upgrade to KY-380?

    The Problem: Manual production is slow, inconsistent, and prone to costly human errors in registration and folding.
    The Solution: KY-380 automates the entire process with PLC precision, delivering perfectly wrapped covers at high speeds every time.
    The Problem: Frequent job changes on traditional machines take hours, making short-run orders unprofitable.
    The Solution: Our rapid-changeover design allows operators to switch formats in less than 5 minutes, maximizing your daily output.
    The Problem: Low-end machines use cheap parts that wear out quickly, causing downtime and high maintenance costs.
    The Solution: Built with a rigid steel chassis and components from Schneider and Omron, the KY-380 is designed for heavy-duty 24/7 industrial use.

    Industrial-Grade Features

    PLC Intelligence

    Full automation via high-performance PLC control system for stable, reliable operation in any environment.

    HMI Touch Screen

    User-friendly interface allows for easy parameter adjustment, error diagnosis, and production monitoring.

    Servo Driven Accuracy

    Industrial servo motors ensure ±0.05mm positioning accuracy for covers that meet the highest luxury standards.

    Global Components

    Equipped with Schneider electrics, Omron sensors, and SMC pneumatics for worldwide parts availability and reliability.

    Rigid Construction

    Reinforced steel chassis absorbs vibrations, ensuring long-term mechanical precision and quiet operation.

    Rapid Tooling

    Engineered for versatility; handles board thicknesses up to 4mm with quick-set adjustments for different case sizes.

    Technical Specifications

    ParameterSpecification
    ModelKY-380
    Max Case Size690×380mm
    Gluing Width450mm
    Board Thicknessup to 4mm
    Power Supply220V, 50/60Hz
    Net Weight220kg
    Air Pressure0.5 MPa
    Operation SystemPLC + HMI
    Mechanical Accuracy±0.05mm
    Warranty3 Years

    Ready for Production

    • Versatile: Ideal for book covers, calendars, and menus.
    • Efficient: Significant labor reduction vs manual methods.
    • Precise: Servo-controlled folding for tight corners.
    • Compact: Optimized footprint for any workshop size.
    • Durable: Industrial-grade build quality.

    See the KY-380 in Action

    How It Works: 4 Steps to Perfection

    01 Board Feeding

    Precise suction feeding system positions the grey board with high repeatability.

    02 Glue Application

    Even coating of glue is applied to the cover paper or cloth for bubble-free results.

    03 Wrapping

    Automated four-side folding and corner tucking using servo-driven mechanisms.

    04 Pressing & Output

    The finished case is pressed for final adhesion and neatly stacked for delivery.

    Universal Applications

    Hardcover Books
    Wall Calendars
    Photo Albums
    Menu Covers
    File Folders
    Luxury Gift Boxes

    Production Comparison

    FeatureManual MethodSemi-Auto MachineKY-380 (Automatic)
    SpeedLow (50-100/hr)Medium (200-400/hr)High (600+/hr)
    ConsistencyPoor (Human Error)VariableExcellent (PLC Control)
    Labor CostVery HighMediumVery Low
    Accuracy±1.0mm±0.5mm±0.05mm

    What Our Clients Say

    “The KY-380 has transformed our production line. The reliability of the Schneider and Omron parts is evident in its 24/7 performance.”

    — Boris Boguslavskiy, CEO Taropack

    “The machine is working now fine, beautiful… The corners are very tight and the HMI makes it easy for my staff to operate.”

    — Nadine Kodsy, CEO bassil bookbinding

    “Outstanding accuracy for our luxury photo album covers. The ±0.05mm precision is exactly what we needed.”

    — Armin Akbarzadeh, CEO X-PRESS

    Frequently Asked Questions

    The KY-380 supports a maximum case size of 690×380mm, covering most standard book and calendar sizes.
    The machine is compatible with both hot melt (jelly glue) and cold glue, depending on your application needs.
    Yes, Kylin Machines offers remote video training and can arrange on-site commissioning by our technicians.
    We cover all major mechanical and electronic parts. If a component fails, we ship replacements via express courier.
    Yes, the vacuum suction and pressing systems are designed to work with smooth paper, textured materials, and book cloth.
    Standard units are often in stock. Custom configurations typically take 15-30 days for production and testing.
    Yes, the machine requires a standard air compressor providing at least 0.5 MPa of pressure.
    It is very simple. Adjusting the guides and vacuum positions takes less than 5 minutes for an experienced operator.
    Since we use global brands like Schneider and SMC, parts are available locally in most countries, or directly from us.

    Boost Your Bookbinding Productivity Today

    Get a personalized quote for the KY-380 Automatic Hard Cover Making Machine.

    Complementary Solutions

    The Evolution of Automatic Hard Cover Making

    In the competitive world of modern bookbinding and packaging, the demand for precision and efficiency has never been higher. The KY-380 Automatic Hard Cover Making Machine represents the pinnacle of case-making technology, designed to bridge the gap between labor-intensive manual processes and high-volume industrial production. This machine is specifically engineered for manufacturers who require consistent quality in hardcover books, photo albums, and luxury gift boxes.

    Why is automation critical for your workshop? Traditional methods of case making often result in minor variations in corner folding and gluing consistency, which can lead to rejected batches when dealing with high-end clients. The KY-380 eliminates these variables through an integrated PLC (Programmable Logic Controller) and HMI touch screen system. By digitizing the production parameters, operators can ensure that every single cover—whether it’s the 1st or the 10,000th—meets the same rigorous standard of ±0.05mm accuracy.

    One of the standout features of the KY-380 is its versatility. Unlike rigid, single-purpose machines, the KY-380 can handle a wide array of materials, from standard book cloth to heavy-duty textured papers and even specialty synthetic covers. With a board thickness capacity of up to 4mm, it is the ideal solution for creating heavy-duty file folders, rigid game boards, and premium menu covers for the hospitality industry.

    Reliability is built into the machine’s DNA. We understand that downtime is the enemy of profit. That’s why Kylin Machines has opted for a “no-compromise” component strategy. By utilizing Schneider electrics, Omron sensors, and SMC pneumatic components, we ensure that our customers have access to local support and spare parts anywhere in the world. This industrial-grade build quality is backed by our industry-leading 3-year warranty, providing peace of mind for your investment.

    Furthermore, the KY-380 address the common bottleneck of job changeovers. In an era of short-run “print on demand” services, the ability to switch between case sizes quickly is a competitive necessity. Our rapid-changeover design minimizes setup time to less than 5 minutes, allowing your team to handle multiple small orders in a single shift without sacrificing productivity. Whether you are producing wall calendars or bespoke journals, the KY-380 adapts to your workflow, not the other way around.

    Investing in a KY-380 is not just about buying a machine; it’s about upgrading your entire production capability. By reducing labor costs, eliminating waste, and increasing your output quality, the KY-380 offers one of the fastest returns on investment in the bookbinding industry. Join the hundreds of satisfied CEOs globally who have chosen Kylin Machines as their partner in manufacturing excellence.

    Customers said

    Customers visitation

    ADDITIONAL SERVICES

    Customers Meeting&Machines Training

    Meeting in India
    Meeting in Dubai
    Trip to Turkey
    Training in London

    To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.

    • How to set up your machine and optimize performance levels for your process.
    • Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
    • How to optimize performance levels to maintain consistent quality and minimize waste
    • The latest legislation and how to keep the machine safe.

    We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,

    Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.

    If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.

    If you 're still not satisfied we will refund the money paid.

    Help from technician is only a phone call away.

    We offer free over the phone tech support to help you troubleshoot any issue you may be having.

    If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.

    Our experienced factory technicians are eager for you to get the most from your Kylin Machine.

    We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.

    This will help guarantee that your machines will work well for as long as possible.

    Initially one of our experienced operators will try and help you resolve the problem over the telephone.
    If that is not successful then we would send a field engineer out to site.
    Our engineers carry the most common spare parts so that most problems can be repaired on site.
    In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
    or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments


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