Book Casing-In Machine
Industrial-grade automatic casing-in solution for hardcover books, notebooks & photo albums — engineered for high-volume print finishing operations.
Stop Losing Throughput to Outdated Equipment
Manual or semi-automatic casing-in creates production bottlenecks, glue inconsistency, and reject rates that erode margins. The KY-560 eliminates these pain points systematically.
- ✘Manual glue application causing uneven adhesion and costly reprints
- ✘Low throughput (<3 books/min) creating downstream bottlenecks in binding lines
- ✘Format changeover taking 30–60 minutes and requiring skilled technicians
- ✘No support for round spine — limits product range for premium hardcovers
- ✘Lack of CE certification blocks market access in EU/UK procurement
- ✘Analog controls make quality monitoring and diagnostics difficult
- ✓Precision PLC-controlled glue application — uniform coat every cycle
- ✓Up to 12 books per minute — 4× faster than semi-automatic alternatives
- ✓Rapid format change via HMI touchscreen — under 5 minutes, no tools needed
- ✓Native flat spine & round spine support in a single configuration
- ✓CE Machinery Directive certified — ready for EU/UK and global OEM integration
- ✓HMI real-time monitoring with error alerts and production counters
How the KY-560 Works
A four-stage automated cycle ensures perfect book construction from block presentation to finished case-bound product — every time.
Book Block Loading
The glued and pressed book block is positioned on the infeed conveyor. The PLC detects block dimensions and adjusts glue head spacing automatically.
Endpaper Gluing
Precision cold-glue (or hot melt) rollers apply a measured, consistent adhesive coat to both endpapers simultaneously, controlled to ±0.1 mm thickness.
Case Alignment
The hardcover case is automatically aligned and centred over the book block using servo-actuated guides. Square and round spine profiles are accommodated.
Pressing & Discharge
Consistent pressure is applied across the full cover area to bond endpapers to the case. The finished hardcover book is discharged to the outfeed conveyor.
Engineering for Industrial Productivity
Every component of the KY-560 is selected to deliver the throughput, consistency, and reliability demanded by professional print finishing operations.
PLC + HMI Touchscreen Control
Siemens-grade PLC logic paired with a colour HMI touchscreen gives operators full parameter control, recipe storage, production counters, and real-time fault diagnostics from a single interface.
Up to 12 Books / Minute
A continuous-motion mechanical design sustains throughput up to 720 books per hour — suitable for high-volume commercial bookbinding, textbook production, and photo book fulfilment operations.
Dual Glue System Options
Ship with cold glue (PVA) standard for paper-based endpapers, or specify the hot melt upgrade for laminated, UV-coated, and synthetic materials. Both systems integrate directly into PLC recipe management.
CE & ISO 9001:2015 Certified
Full CE Machinery Directive compliance enables straightforward import into EU member states, the UK, and other markets requiring CE marking. ISO 9001:2015 manufacturing quality certification is included in the documentation package.
Wide Format Compatibility
Processes books from 150×100 mm (pocket notebook) to 420×300 mm (A3 art book) with spine thickness 5 mm to 65 mm — covering trade books, coffee table titles, yearbooks, diaries, calendars, and institutional publications.
Single-Phase Power — Easy Install
Operates on standard 220V, 50Hz single-phase supply drawing only 2.5 kW installed. No expensive three-phase electrical infrastructure is required, reducing facility preparation costs for most installations.
Versatile Across Product Categories
From trade paperbacks and hardcover textbooks to premium photo albums and corporate diaries, the KY-560 handles the full range of commercial casing-in applications.
Full Specifications — Model KY-560
All parameters verified at factory acceptance test. Specifications subject to change without notice; confirm current values with our technical sales team.
| Parameter | Specification |
|---|---|
| Model | KY-560 |
| Maximum Book Size | 420 × 300 mm (A3) |
| Minimum Book Size | 150 × 100 mm |
| Book Thickness Range | 5 – 65 mm |
| Production Speed | Up to 12 books / minute |
| Power Supply | 220V, 50Hz, Single Phase |
| Installed Power | 2.5 kW |
| Air Pressure Required | 0.6 – 0.8 MPa |
| Machine Dimensions (L×W×H) | 2100 × 1400 × 1500 mm |
| Machine Weight | 850 kg |
| Glue System | Cold glue (standard) / Hot melt (optional) |
| Control System | PLC + HMI Touch Screen |
| Spine Types Supported | Flat spine, Round spine |
| Safety Standard | CE Machinery Directive |
| Certification | ✓ CE ✓ ISO 9001:2015 |
See the KY-560 in Full Production
Watch the machine cycle through book block loading, glue application, case alignment, and pressing — achieving up to 12 hardcover books per minute.
Questions from B2B Buyers
Common questions from print finishing equipment buyers, procurement managers, and production engineers evaluating the KY-560.
Hot melt (optional upgrade): Faster set time (seconds vs. minutes), superior bond on coated, gloss-laminated, UV-varnished, and synthetic endpapers. Recommended for photo albums, prestige hardcovers, and laminated notebooks. Both systems are fully integrated into the PLC for consistent, repeatable glue application thickness.
Book Casing-In Machines: A Buyer’s Guide for Industrial Print Operations
What Is a Book Casing-In Machine?
A book casing-in machine is a post-press finishing system that automates the critical step of joining a bound book block to its rigid hardcover case (the “casing-in” operation). The process involves applying adhesive to the endpapers of the finished book block, precisely positioning the block inside the pre-made cover, and applying controlled pressure to create a permanent, durable bond.
“Casing-in quality determines the structural integrity and perceived premium quality of every hardcover book. Poor adhesion, misalignment, or inconsistent glue weight are immediately visible — and irreversible.”
— Post-Press Quality Engineering Perspective
PLC + HMI Control: Why It Matters for B2B Buyers
The KY-560’s Programmable Logic Controller (PLC) paired with a Human-Machine Interface (HMI) touchscreen represents the operational core of the machine. Unlike relay-logic or cam-driven older machines, PLC control enables:
- Storage of multiple product recipes (book formats) for instant recall
- Real-time monitoring of glue temperature, application weight, and cycle count
- Automatic fault diagnosis with operator prompts — reducing unplanned downtime
- Remote diagnostics capability for rapid technical support
- Parameter locking to prevent untrained operator errors
For production managers, this translates directly into measurable OEE (Overall Equipment Effectiveness) improvements and a shorter operator training curve — critical in facilities managing high staff turnover.
Cold Glue vs. Hot Melt: Selecting the Right System
Glue system selection is among the most consequential decisions in a casing-in machine specification. The KY-560 offers cold glue as standard with hot melt as a factory option, addressing the two dominant commercial requirements:
- Cold PVA glue is preferred for uncoated, matte-laminated, and natural paper endpapers where open time allows for precise positioning before adhesion sets
- Hot melt adhesive is required for gloss-laminated, UV-finished, and coated endpapers that would not accept water-based PVA — and for operations requiring high-speed set to maintain throughput
Both configurations produce bonds that meet or exceed European standard EN ISO 10290 requirements for book and booklet adhesive binding strength.
CE Certification: A Non-Negotiable for EU/UK Procurement
For purchasing managers in European Union countries, the United Kingdom, Norway, Switzerland, or Australia operating under machinery safety regulations, CE marking is not optional — it is a legal prerequisite for lawful commercial operation. The KY-560 carries full CE Machinery Directive (2006/42/EC) certification, including the required risk assessment, safety component verification, and Declaration of Conformity. This eliminates the regulatory risk that non-certified equipment creates during facility audits, insurance reviews, and local authority inspections.
“For our procurement committee, CE certification and ISO manufacturing quality were evaluated before a single machine specification. The KY-560 met both criteria — and delivered the throughput numbers we needed.”
— Production Director, European Commercial Printer
Integration into Existing Bindery Lines
The KY-560 is designed to operate both as a standalone workstation and as an integrated component within a semi-automated or fully automated binding line. Its infeed and outfeed conveyor interfaces are compatible with standard industrial conveyor heights, enabling connection to preceding operations (rounding and backing, backlining) and downstream pressing/joint-forming stations.
The single-phase 220V power requirement and compact 2100 × 1400 mm footprint make the KY-560 suitable for installation in facilities without three-phase infrastructure — a significant advantage for smaller print operations and pre-press service bureaux expanding into hardcover production.
Ready to Upgrade Your Hardcover Production?
Our technical sales team will prepare a tailored quote, shipping plan, and integration assessment within 24 business hours.
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ADDITIONAL SERVICES
Customers Meeting&Machines Training
Meeting in India
Meeting in Dubai
Trip to Turkey
To help you master the installation and operation of your equipment, Kylin provides authorized training programmes led by surface preparation specialists.
- How to set up your machine and optimize performance levels for your process.
- Key trouble-shooting tips that keep your machine(s) in prime condition to minimize downtime, minimize maintenance, and prevent future problems.
- How to optimize performance levels to maintain consistent quality and minimize waste
- The latest legislation and how to keep the machine safe.
We offer three years machine quality warrantty, we want You to be satisfied with the work we do and our Machine,
Every time. We Guarantee to perform all good services to your complete satisfaction at the agreed upon price.
If at any time within 30 days after completion of the job you're not completely satisfied, we will Re-Clean all required areas to your satisfaction.
If you 're still not satisfied we will refund the money paid.
Help from technician is only a phone call away.
We offer free over the phone tech support to help you troubleshoot any issue you may be having.
If you require onsite help we are able to send our technicians to you! Whether it’s for training or support we can meet your needs.
Our experienced factory technicians are eager for you to get the most from your Kylin Machine.
We also offer to do regular maintenance to your machinery to make sure it stays in the best condition throughout the lifetime of the product.
This will help guarantee that your machines will work well for as long as possible.
Initially one of our experienced operators will try and help you resolve the problem over the telephone.
If that is not successful then we would send a field engineer out to site.
Our engineers carry the most common spare parts so that most problems can be repaired on site.
In the unlikely event that the machine could not be repaired on site, we would either arrange another on site visit if appropriate,
or take the machine in to our state of the art workshop where we can deal with all types of repairs and refurbishments
10,000 customers in 30 countries using KYLIN MACHINES, meet our customers
What Client’s Say
Dear Jacob,
l am writing to thank you for the recent delivery of spare parts that we ordered
from your company.We have received the shipment in good condition and are pleased with the quality of the products you provided.26 Mar 2023
Boris BoguslavskiyCEO - Taropack
The machine is working now fine , beautiful … thank you so much and maybe if we need other kind of box making machines I will contact you
Nadine KodsyCEO - bassil bookbinding
Hi Jacob, thanks and i let you know…
Bit until now everythimg is perfect!Mit den besten Grüßen,
28 April 2023
Armin AkbarzadehCEO - X-PRESS Grafik & Druck GmbH
We had purchased two paper bag machines from Kylin last 3 year, untill now, the machines is using very well, and help us a lot in making luxury paper bag. Thanks Kylin DEM IMPEX PRIVATE LIMITED
John SmithCEO & Founder - SAP print
We have purchased case maker Ky-450 last year 2013, right now the machine is running very stable, we are going to order one more machine from Kylin.
EVER OLIVIA ENTERPRISE CO.,LTD
ALBERTO RINALDICEO & Founder - MEM company
We are the Agent of Kylin machine in UK, ky-40 Box stay machine and Ky-500 is very good comments, choose Kylin machine, choose the good quality Thanks
VIKAS TAWARCEO & Founder - Impack company
Good Morning JacobBusiness is going well!Your box corner taper has been running like a champion saving us time and money!!As we continue to grow we will definitely keep in touch and see if we can continue to our relationship with Kylin MachinesAll the best!!Jason
Jason HopkinsPrint & marketing execution experts - Ampersand
